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Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install intake manifold gaskets.
  2. Install intake manifold.
  3. Install intake manifold retaining bolts and tighten in sequence shown in Figure to 12 N.m (105 in. lbs.).
    Fig 1: Intake Manifold Bolt Tightening Sequence (Reverse For Removal)
    GC0003931Courtesy of DAIMLERCHRYSLER CORP.
  4. Install left and right radio suppressor straps.
  5. Install throttle body assembly.
  6. Install throttle cable bracket.
  7. Connect throttle cable and speed control cable to throttle body.
  8. Install fuel rail (Refer to FUEL SYSTEM/FUEL DELIVERY/FUEL RAIL - INSTALLATION) .
  9. Install ignition coil towers (Refer to ELECTRICAL/IGNITION CONTROL/IGNITION COIL - INSTALLATION) .
  10. Install coolant temperature sensor (Refer to COOLING/ENGINE/ENGINE COOLANT TEMP SENSOR - INSTALLATION) .
  11. Connect electrical connectors for the following components:
    1. Manifold Absolute Pressure (MAP) Sensor
    2. Intake Air Temperature (IAT) Sensor
    3. Throttle Position (TPS) Sensor
    4. Coolant Temperature (CTS) Sensor
    5. Idle Air Control (IAC) Motor
    6. Ignition coil towers
    7. Fuel injectors
  12. Install top oil dipstick tube retaining bolt and ground strap.
  13. Install generator including electrical connections (Refer to ELECTRICAL/CHARGING/GENERATOR - INSTALLATION) .
  14. Connect Vapor purge hose, Brake booster hose, Speed control servo hose, Positive crankcase ventilation (PCV) hose.
  15. Install air conditioning compressor including electrical connections.
  16. Fill cooling system (Refer to COOLING - STANDARD PROCEDURE) .
  17. Install accessory drive belt (Refer to COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION) .
  18. Install air cleaner housing and throttle body resonator. Tighten resonator bolts 5 N.m (44 in. lbs.).
  19. Connect negative cable to battery.