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Disc Brake Calipers: Installation: Front

WARNING: This page is about a different car, the 2006 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Disc Braking Components
GC0026802Courtesy of DAIMLERCHRYSLER CORP.
1 - ROTOR
2 - CALIPER ADAPTER
3 - ANTI RATTLE CLIPS
4 - DISC BRAKE PADS
5 - DISC BRAKE CALIPER
  1. Install the caliper (5) on the adapter (2).
    Fig 2: Removing/Installing Caliper
    GC0026764Courtesy of DAIMLERCHRYSLER CORP.
  2. Caliper slide pins should be free from debris and lightly lubricated.
  3. Install the caliper slide pin bolts (2) and tighten to 44 N.m (32 ft. lbs.).
  4. Gently lift one end of the slide pin boot to equalize air pressure, then release the boot and verify that the boot is fully covering the slide pin.
    CAUTION: Verify brake hose is not twisted or kinked before tightening banjo bolt.
  5. Install brake hose (5) to caliper (1) with new copper washers (6)  and tighten banjo bolt (6) to 31 N.m (23 ft. lbs.).
  6. Fill and bleed brake system.
  7. Install wheel and tire assemblies.
  8. Remove supports and lower vehicle.
  9. Verify brake fluid level.