Disassembly and Assembly: Disassembly

WARNING: This page is about a different car, the 2008 Infiniti EX35. However, it is still accessible from the selected car via links, so may be relevant.

Remove the following parts:
- Oil pans (lower and upper): Refer to EXPLODED VIEW (2WD models) or EXPLODED VIEW (AWD models) .
- Front and rear timing chain case: Refer to EXPLODED VIEW and EXPLODED VIEW .
- Cylinder head: Refer to EXPLODED VIEW .
Remove knock sensor.
CAUTION: Carefully handle sensor avoiding shocks.
Remove baffle plate from lower cylinder block.
Remove piston and connecting rod assembly with the following procedure:
- Before removing piston and connecting rod assembly, check the connecting rod side clearance. Refer to CYLINDER BLOCK .
  CAUTION: Be careful not to drop connecting rod bearing, and to scratch the surface.
1. Position crankshaft pin corresponding to connecting rod to be removed onto the bottom dead center.
2. Remove connecting rod bearing cap.
3. Using a hammer handle or similar tool, push piston and connecting rod assembly out to the cylinder head side.
  CAUTION: Be careful not to damage the cylinder wall and crankshaft pin, resulting from an interference of the connecting rod big end.
  
  Fig 1: Pushing Piston & Connecting Rod Assembly Out To Cylinder Head Side
  Courtesy of NISSAN MOTOR CO., U.S.A.
Remove connecting rod bearings from connecting rod and connecting rod bearing cap.
CAUTION:
- Be careful not to drop connecting rod bearing, and to scratch the surface.
- Identify installation positions, and store them without mixing them up.
Remove piston rings from piston.
- Before removing piston rings, check the piston ring side clearance. Refer to CYLINDER BLOCK .
- Use a piston ring expander (commercial service tool) (A).
  CAUTION:
  - When removing piston rings, be careful not to damage piston.
  - Be careful not to damage piston rings by expanding them excessively.
    
    Fig 2: Using Piston Ring Expander To Remove Piston Rings
    Courtesy of NISSAN MOTOR CO., U.S.A.
Remove piston from connecting rod as follows:
1. Using a snap ring pliers (A), remove snap rings.
  
  Fig 3: Using Snap Ring Pliers To Remove Snap Rings
  Courtesy of NISSAN MOTOR CO., U.S.A.
2. Heat piston to 60 to 70°C (140 to 158°F) with an industrial use drier (A) or equivalent.
  
  Fig 4: Heating Piston Using Drier
  Courtesy of NISSAN MOTOR CO., U.S.A.
3. Push out piston pin with stick of outer diameter approximately 20 mm (0.79 in).
  
  Fig 5: Pushing Out Piston Pin
  Courtesy of NISSAN MOTOR CO., U.S.A.
Remove lower cylinder block bolts.
- Before loosening lower cylinder block bolts, measure the crankshaft end play. Refer to CYLINDER BLOCK .
- Loosen lower cylinder block bolts in the reverse order shown in the figure in several different steps.
  
  Fig 6: Identifying Lower Cylinder Block Bolts Tightening Sequence
  Courtesy of NISSAN MOTOR CO., U.S.A.
Remove lower cylinder block as follows:
Screw M8 bolt [pitch: 1.25 mm (0.0492 in) length: approximately 50 mm (1.97 in)] into bolt holes (A). Then equally tighten each bolt, and remove lower cylinder block.

Fig 7: Identifying Lower Cylinder Block Bolts Tightening Sequence
Courtesy of NISSAN MOTOR CO., U.S.A.
CAUTION:
- Be careful not to damage the mounting surfaces.
- Never tighten bolts too much.
- Never insert screwdriver, this will damage the mating surface.
Remove crankshaft.
Pull rear oil seal out from rear end of crankshaft.
Remove main bearings and thrust bearings from cylinder block and lower cylinder block.
CAUTION:
- Be careful not to drop main bearing, and to scratch the surface.
- Identify installation positions, and store them without mixing them up.
Remove oil jet.