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Repair Procedures: Removal

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  1. Remove the cylinder head cover.

    (Refer to Cylinder Head Assembly - "CYLINDER HEAD COVER ")

  2. Turn the crankshaft pulley and align its groove with the timing mark of the timing chain cover to set the piston of No. 1 cylinder to the top dead center on compression stroke.
    G13033797Courtesy of HYUNDAI MOTOR AMERICA
  3. Remove the timing chain cover.

    (Refer to Timing System - "TIMING CHAIN COVER ")

  4. Make sure that the key (A) of crankshaft is aligned with the mating surface of main bearing cap. As a result of this, the piston of No. 1 cylinder is placed at the top dead center on compression stroke.
    G13033798Courtesy of HYUNDAI MOTOR AMERICA
  5. Release the ratchet by pulling the link down using a thin rod. Compress the piston and then insert a stopper pin (A) into the hole on the ratchet to hold the compressed piston. Remove the timing chain tensioner (B).
    G13033799Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the timing chain tensioner arm (A).
    G13033800Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the timing chain guide (A).
    G13033801Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the timing chain (A).
    G13033802Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the timing chain oil jet (A) and the crankshaft chain sprocket (B).
    G13033803Courtesy of HYUNDAI MOTOR AMERICA
  10. Remove the Balance Shaft Chain.

    (Refer to Lubrication system - "BALANCE SHAFT & OIL PUMP ")

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