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Repair Procedures: Removal

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  1. Turn the Crankshaft Pulley clockwise and align it's groove with the Timing Mark of the Timing Chain Cover.
    Fig 1: Timing Mark On Timing Chain Cover
    G10604108Courtesy of HYUNDAI MOTOR AMERICA
  2. Remove the Timing Chain Cover.

    (Refer to: Timing System - "TIMING CHAIN COVER ").

  3. Align the Timing Marks of the CVVT Sprockets with the upper surface of the Cylinder Head to make No. 1 Cylinder be positioned at TDC.
    CAUTION: Check the Dowel Pin of the Crankshaft for facing upside of the Engine at this moment.
    Fig 2: Locating Timing Marks On CVVT Sprockets (1 Of 2)
    G10604109Courtesy of HYUNDAI MOTOR AMERICA
    Fig 3: Locating Timing Marks On Timing Chain (2 Of 2)
    G10604110Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the Timing Chain (A).
    Fig 4: Identifying Timing Chain
    G00561502Courtesy of HYUNDAI MOTOR AMERICA
    CAUTION: Before removing the Tensioner, fix the Piston of the Tensioner with a Pin through the Hole (B) at Compressed Position.
  5. Remove the Timing Chain Tensioner Arm (A) and Guide (B).
    Fig 5: Timing Chain Tensioner Arm And Guide
    G10604112Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the Timing Chain (A).
Fig 6: Identifying Timing Chain
G10604113Courtesy of HYUNDAI MOTOR AMERICA