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Manual Transaxle: Removal

  1. Remove the engine cover.
    Fig 1: Removing Engine Cover
    G03849657Courtesy of HYUNDAI MOTOR CO.
  2. Remove the battery terminal.
    Fig 2: Removing Battery Terminal
    G03849658Courtesy of HYUNDAI MOTOR CO.
  3. Remove the air duct.
    Fig 3: Removing Air Duct
    G03849659Courtesy of HYUNDAI MOTOR CO.
  4. Remove the battery tray.
    Fig 4: Removing Battery Tray
    G03849660Courtesy of HYUNDAI MOTOR CO.
  5. Remove the air cleaner.
    1. Upper
      Fig 5: Removing Air Cleaner (Upper)
      G03849661Courtesy of HYUNDAI MOTOR CO.
    2. Lower
      Fig 6: Removing Air Cleaner (Lower)
      G03849662Courtesy of HYUNDAI MOTOR CO.
  6. Remove the back-up lamp switch
    Fig 7: Removing Back-Up Lamp Switch
    G03849663Courtesy of HYUNDAI MOTOR CO.
  7. After removing the CKP sensor, O2 sensor and oil pressure switch wiring bracket, separate the connectors.
    Fig 8: Removing CKP Sensor, O2 Sensor And Oil Pressure Switch Wiring Bracket
    G03849664Courtesy of HYUNDAI MOTOR CO.
  8. Remove the brake fluid leveling sensor connector.
    Fig 9: Removing Brake Fluid Leveling Sensor Connector
    G03849665Courtesy of HYUNDAI MOTOR CO.
  9. Remove the speedometer driven gear connector.
  10. Remove the clutch release cylinder mounting bolt.
    Fig 10: Removing Clutch Release Cylinder Mounting Bolt
    G03849666Courtesy of HYUNDAI MOTOR CO.
  11. Remove the cotter pin of the shift cable (transaxle side).
    Fig 11: Removing Cotter Pin Of Shift Cable (Transaxle Side)
    G03849667Courtesy of HYUNDAI MOTOR CO.
  12. Remove the cotter pin of the select cable (transaxle side).
  13. Remove the clip of the shift cable (transaxle side).
    Fig 12: Removing Clip Of Shift Cable (Transaxle Side)
    G03849668Courtesy of HYUNDAI MOTOR CO.
  14. Remove the clip of the select cable (transaxle side).
    Fig 13: Removing Clip Of Select Cable (Transaxle Side)
    G03849669Courtesy of HYUNDAI MOTOR CO.
  15. Separate the steering column shaft joint.
    Fig 14: Separating Steering Column Shaft Joint
    G03849670Courtesy of HYUNDAI MOTOR CO.
  16. Separate the power steering oil pump hose.
    Fig 15: Separating Power Steering Oil Pump Hose
    G03849671Courtesy of HYUNDAI MOTOR CO.
    NOTE: Be careful not to leak after separating. 
  17. Separate the hose after removing the clip of the power steering return hose.
    Fig 16: Removing Clip From Power Steering Return Hose
    G03849672Courtesy of HYUNDAI MOTOR CO.
  18. Remove the upper connecting transaxle bolt.
    Fig 17: Removing Upper Connecting Transaxle Bolt
    G03849673Courtesy of HYUNDAI MOTOR CO.
  19. Separate the start motor.
    Fig 18: Separating Start Motor
    G03849674Courtesy of HYUNDAI MOTOR CO.
  20. Install the engine support fixture.
  21. After removing the tire, remove the caliper.
    Fig 19: Removing Caliper
    G03849675Courtesy of HYUNDAI MOTOR CO.
  22. Remove the transaxle side cover.
    Fig 20: Removing Transaxle Side Cover
    G03849676Courtesy of HYUNDAI MOTOR CO.
  23. Remove the transaxle side under cover.
    Fig 21: Removing Transaxle Side Under Cover
    G03849677Courtesy of HYUNDAI MOTOR CO.
  24. Separate the tie rod end.
    Fig 22: Separating Tie Rod End
    G03849678Courtesy of HYUNDAI MOTOR CO.
  25. Remove the wheel speed sensor and the knuckle mounting bolt.
    Fig 23: Removing Wheel Speed Sensor & Knuckle Mounting Bolt
    G03849679Courtesy of HYUNDAI MOTOR CO.
  26. Drain the oil.
    Fig 24: View Of Manual Transaxle
    G03849680Courtesy of HYUNDAI MOTOR CO.
  27. Remove the transaxle mounting bracket.
    1. Insulator bolt
      Fig 25: Removing Insulator Bolt
      G03849681Courtesy of HYUNDAI MOTOR CO.
    2. Body side mounting bolt (Upper)
      Fig 26: Removing Body Side Mounting Bolt (Upper)
      G03849682Courtesy of HYUNDAI MOTOR CO.
    3. Body side mounting bolt (Side)
      Fig 27: Removing Body Side Mounting Bolt (Side)
      G03849683Courtesy of HYUNDAI MOTOR CO.
    4. Transaxle side mounting bolt.
    Fig 28: Removing Transaxle Side Mounting Bolt
    G03849684Courtesy of HYUNDAI MOTOR CO.
  28. Remove the front roll stopper.
    1. Insulator bolt
      Fig 29: Removing Insulator Bolt From Front Roll Stopper
      G03849685Courtesy of HYUNDAI MOTOR CO.
    2. Stopper bolt (Upper)
      Fig 30: Removing Stopper Bolt (Upper) From Front Roll Stopper
      G03849686Courtesy of HYUNDAI MOTOR CO.
    3. Stopper bolt (Lower)
    Fig 31: Removing Stopper Bolt (Lower) From Front Roll Stopper
    G03849687Courtesy of HYUNDAI MOTOR CO.
  29. Remove the rear roll stopper.
    1. Insulator bolt
      Fig 32: Removing Insulator Bolt From Rear Roll Stopper
      G03849688Courtesy of HYUNDAI MOTOR CO.
    2. Stopper bolt
    Fig 33: Removing Stopper bolt From Rear Roll Stopper
    G03849689Courtesy of HYUNDAI MOTOR CO.
  30. Remove the drive shaft.
  31. Remove the front muffler.
    Fig 34: Removing Front Muffler
    G03849690Courtesy of HYUNDAI MOTOR CO.
  32. Remove the sub frame mounting bolt.
    Fig 35: Removing Sub Frame Mounting Bolt
    G03849691Courtesy of HYUNDAI MOTOR CO.
  33. Install the transaxle jack.
    Fig 36: Installing Transaxle Jack
    G03849692Courtesy of HYUNDAI MOTOR CO.
  34. Remove the transaxle lower mounting bolt to the engine.
    Fig 37: Removing Transaxle Lower Mounting Bolt To Engine
    G03849693Courtesy of HYUNDAI MOTOR CO.
  35. Remove the transaxle assembly.
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