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Section 2 (2.7L 6-Cylinder Engine): General: Specifications

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General Specifications (1 Of 3)

Description Specification Limit
General     
Type V-type, DOHC  
Number of cylinders 6  
Bore 86.7 mm (3.4133 in.)  
Stroke 75 mm (2.9528 in.)  
Total displacement 2,656 cc  
Compression ratio 10 : 1  
Firing order 1-2-3-4-5-6  
Valve timing    
Intake valve    
Opens (BTDC) 6°  
Closes (ABDC) 46°  
Exhaust valve    
Opens (BBDC) 44°  
Closes (ATDC) 8°  
Camshaft     
Drive mechanism Cogged type belt  
Cam height    
Intake 43.95-44.15 mm (1.7303-1.7382 in.) 43.45 mm (1.7106 in.)
Exhaust 43.95-44.15 mm (1.7303-1.7382 in.) 43.45 mm (1.7106 in.)
Journal diameter 25.964-25.980 mm (1.0222-1.0228 in.) 25.914 mm (1.0202 in.)
Bearing oil clearance 0.02-0.061 mm (0.0007-0.0024 in.) 0.1 (0.0039 in.)
End play 0.1-0.15 mm (0.0039-0.0059 in.)  
Cylinder head     
Flatness of cylinder head surface Max. 0.03 mm (0.0012 in.) 0.05 mm (0.0020 in.)
Flatness of manifold mounting surface    
Intake Max. 0.15 mm (0.0059 in.) 0.15 mm (0.0059 in.)
Exhaust Max. 0.15 mm (0.0059 in.) 0.15 mm (0.0059 in.)
Valve guide hole diameter    
0.05 (0.002) O.S. 11.05-11.068 mm (0.435-0.436 in.)  
0.25 (0.010) O.S. 11.25-11.268 mm (0.443-0.444 in.)  
0.50 (0.020) O.S. 11.50-11.518 mm (0.453-0.453 in.)  
Intake valve seat ring hole diameter 0.3 (0.012) O.S. 33.300-33.325 mm (1.311-1.312 in.)  
Exhaust valve seat ring hole diameter 0.3 (0.012) O.S. 28.600-28.625 mm (1.126-1.127 in.)  
Valve     
Overall length    
Intake 96.1 mm (3.783 in.)  
Exhaust 97.15 mm (3.825 in.)  
Stem diameter    
Intake 5.965-5.98 mm (0.235-0.2354 in.)  
Exhaust 5.95-5.965 mm (0.234-0.235 in.)  
Face angle 45°-45.5°  
Margin    
Intake 1.0 mm (0.0394 in.) 0.5 mm (0.0197 in.)
Exhaust 1.3 mm (0.0512 in.) 0.8 mm (0.0315 in.)
Clearance (stem- to- guide)    
Intake 0.02-0.05 mm (0.0008-0.0020 in.) 0.10 mm (0.0039 in.)
Exhaust 0.035-0.065 mm (0.0014-0.0026 in.) 0.15 mm (0.0059 in.)
General Specifications (2 Of 3)

Description Specification Limit
Valve spring     
Free height 42.5 mm (1.6732 in.) 41.5 mm (1.6339 in.)
Load 21.9 kg/ 35 mm (48.4 lb/1.3780 in.) 21.9 kg/ 34 mm (48.4 lb/1.3386 in.)
Out of squareness Max 1.5° Max 3°
Piston     
Diameter (Standard) 86.68-86.71 mm (3.413-3.414 in.)  
Clearance (Piston -to - cylinder) 0.01-0.03 mm (0.0004-0.0012 in.)  
Ring groove width    
No.1 1.230-1.250 mm (0.0484-0.0492 in.)  
No.2 1.220-1.240 mm (0.0480-0.0488 in.)  
Oil 2.515-2.535 mm (0.0990-0.0998 in.)  
Piston for service 0.25 mm (0.010 in.), 0.50 mm (0.020 in.)  
Piston ring     
Number of rings per piston 3  
Compression ring 2  
Oil ring 1  
Compression ring type    
No.1 Inner bevel type.  
No.2 Under cut type  
Oil ring type 3-piece type  
Ring end gap    
No.1 0.20-0.35 mm (0.0079-0.0138 in.) 0.8 mm (0.031 in.)
No.2 0.37-0.52 mm (0.0146-0.0205 in.) 0.8 mm (0.031 in.)
Oil ring side rail 0.2-0.7 mm (0.0079-0.0276 in.) 1.0 mm (0.039 in.)
Ring side clearance    
No.1 0.04-0.08 mm (0.0016-0.0031 in.) 0.1 mm (0.004 in.)
No.2 0.03-0.07 mm (0.0012-0.0028 in.) 0.1 mm (0.004 in.)
Rings for service 0.25 mm (0.010 in.),
0.50 mm (0.020 in.)
 
Connecting rod     
Piston pin installation force 2,450-12,255 N (250-1,250 kg, 551-2,755 lb)  
Side clearance (big end) 0.10-0.25 mm (0.0039-0.0098 in.) 0.4 mm (0.016 in.)
Bend 0.05 mm or less/100 mm (0.0020 in. or less/3.937 in.)  
Bearing oil clearance 0.018-0.036 mm (0.0007-0.0014 in.) 0.1 mm (0.004 in.)
Crankshaft     
Journal O.D. 61.982-62.000 mm (2.4402-2.4409 in.)  
Pin O.D. 47.982-48.000 mm (1.8891-1.8898 in.)  
Out-of-round of journal and pin Max. 0.003 mm (0.00012 in.)  
Taper of journal and pin Max. 0.005 mm (0.00020 in.)  
End play 0.070-0.250 mm (0.0028-0.0098 in.) 0.4 mm (0.016 in.)
Main bearing oil clearance 0.004-0.022 mm (0.0002-0.0009 in.) 0.1 mm (0.004 in.)
Cylinder block     
Cylinder bore 86.7 mm (3.4134 in.)  
Flatness of gasket surface Max. 0.03 mm (0.0012 in.) 0.05 mm (0.002 in.)
Out-of-round of cylinder bore Max. 0.02 mm (0.0008 in.)  
Oil pump     
Side clearance    
Body clearance 0.100-0.181 mm (0.0039-0.0071 in.)  
Side clearance 0.040-0.095 mm (0.0016-0.0037 in.)  
General Specifications (3 Of 3)

Description Specification Limit
Relief spring     
Free length 43.8 mm ( 1.724 in.)  
Load 4.6 kg/39.3 mm (10.lb/1.547 in.)  
Oil filter     
Type Cartridge, full flow  
Engine oil pressure 50 kPa (7.3 psi) or more
[Conditions: Oil temperature is 75 to 90°C (167 to 194°F)]
 
Cooling method Engine coolant cooling, forced circulation with electric fan  
Cooling system quantity 7.0 lit (7.4 U.S.qts., 6.1 lmp.qts.) [For V6]  
Thermostat     
Type Wax pellet type with jiggle valve  
Normal opening temperature 82 ± 2.0°C (179.6 ± 35.6°F)  
Opening temperature range 80°C-84°C ( 176-183.2°F)  
Wide open temperature 95°C (203°F)  
Radiator cap     
Main valve opening pressure 107.9 ± 14.7 kPa (1.1 ± 0.15 kg/cm2 , 15.64 ± 2.13 psi )  
Main valve closing pressure 83.4 kPa (0.85 kg/cm2 , 12.1 psi)  
Vacuum valve opening pressure -6.86 kPa (-0.07 kg/cm2 , -1.00 psi)  
Air cleaner     
Type Dry  
Element Paper type  
Exhaust pipe     
Muffler Expansion resonance type  
Suspension system Rubber hangers  
SERVICE STANDARD

Location (1) Coolant Concentration
Tropical areas 40%
Other areas 50%
(1) Standared value.
COOLANT

Engine coolant Ethylence glycol base for aluminum radiator
SEALANT

Engine coolant temperature sensor LOCTITE 262 or equivalent, Three bond No. 1324 or equivalent.
Oil pressure switch 3M ATD No. 8660 or Three bond No. 1141E
PCV valve LOCTITE 242 or equivalent