Engine Removal and Installation (1.5L Engine): Removal
NOTE:
- Use fender covers to avoid damaging painted surfaces.
- To avoid damaging the wiring and terminals, unplug the wiring connectors carefully while holding the connector portion.
- Mark all wiring and hoses to avoid misconnection. Also, be sure that they do not contact other wiring or hoses, or interfere with other parts.
- Hood - Wide Open
1. Open the hood, and secure it with the hood support rod (A) in the wide-open position (B). - Fuel Pressure - Relieve
- Air Cleaner - Remove
- 12 Volt Battery - Remove
- PCM - Remove
- Intake Air Duct E - Remove
- Intake Air Duct F - Remove
- Engine Wire Harness - Remove
1. Remove the covers (A).
2. Remove the cables (B).
3. Disconnect the connectors (C).
4. Remove the engine wire harness (D).
5. CVT: Remove the TCM harness (E).
- Fuel Feed Hose - Disconnect
1. Remove the fuel feed hose (A) from the clamp (B). 2. Remove the quick-connect fitting cover (C), then disconnect the fuel feed hose.
.
- Brake Booster Vacuum Hose, Intake Air Duct G, and EVAP Canister Purge Hose - Disconnect
1. Disconnect the brake booster vacuum hose (A), the EVAP canister purge hose (B) and intake air duct G.
- Connector (TCM) - Disconnect (CVT)
1. Disconnect the connector (A). 2. Remove the ground cable (B).
- Shift Cable - Remove (CVT)
- Slave Cylinder - Remove (M/T)
- Change Wire Bracket - Remove (M/T)
- Steering Joint - Disconnect
NOTE: Hold the steering wheel with the steering wheel holder tool.
- Vehicle - Lift
1. Raise and support the vehicle . - Front Wheel - Remove
- Engine Undercover Lid - Remove (With Engine Undercover Lid)
- Engine Undercover - Remove
- Front Brace - Remove
- Intake Air Resonator - Remove
- Engine Coolant - Drain
- Engine Oil - Drain
- Transmission Fluid - Drain
- Lower Radiator Pipe - Remove
1. Disconnect expansion tank outlet hose B (A) and lower radiator hose B (B). 2. Remove the lower radiator pipe (C).
3. For some models: Remove the washers (D).
- Drive Belt - Remove
- A/C Compressor - Move
NOTE:
- Do not disconnect the suction hose and the discharge hose.
- Do not bend the suction hose and the discharge hose excessively.
- Hang the A/C compressor with a wire tie.
- Connector (EPS Subharness) - Disconnect
- Front Floor Brace - Remove (With Front Floor Brace)
- Exhaust Pipe A - Remove
- Tie-Rod End Ball Joint - Disconnect
- Lower Stabilizer Link Ball Joint - Disconnect
- Lower Arm Ball Joint - Disconnect
- Vehicle - Lift
1. Lower the vehicle. - Radiator Assembly - Remove
- Heater Hose and Water Bypass Hose - Disconnect
1. Disconnect the water bypass hose (A) and the heater hoses (B).
- Vehicle - Lift
1. Raise the vehicle. - Torque Rod Mounting Bolt - Remove
- Lower Arm Mounting Bolt - Remove
- Front Subframe - Support
1. Set the subframe adapter (VSB02C000016) on a transmission jack (A), line up the slots in the arms with the bolt holes on the corner of the jack base, and tighten the bolts. 2. Attach the subframe adapter to the front subframe (B).
- Front Subframe - Remove
- Front Driveshaft - Remove
- Vehicle - Lift
1. Lower the vehicle. - Engine - Support
1. Lift and support the engine with a jack and a wood block under the oil pan. - Side Engine Mount - Remove
- Universal Lifting Eyelet - Install
- Chain Hoist - Install
1. Attach a chain hoist (A) to the universal lifting eyelet and the transmission hanger (B), then lift the engine/transmission until it is securely supported by the chain hoist.
- 12 Volt Battery Set Patch - Remove (if necessary)
- Transmission Mount Bracket Mounting Bolt and Nut - Remove
M/T
CVT
- Engine - Remove
1. Check that the engine/transmission is completely free of the vacuum hoses, the fuel hoses, the coolant hoses, and the electrical wiring. 2. Slowly lower the engine/transmission about 150 mm (5.91 in). Check once again that all the hoses and the electrical wiring are disconnected and free from the engine/transmission, then lower it all the way and support it.
3. Remove the chain hoist from the engine/transmission.
4. Raise the vehicle, and remove the engine/transmission from under the vehicle.