Cam Chain Removal & Installation: Installation

NOTE: 

• Keep the cam chain away from magnetic fields.
• Before doing this procedure, check that the VTC actuator is locked by turning the VTC actuator counterclockwise. If not locked, turn the VTC actuator clockwise until it stops, then recheck it. If it is still not locked, replace the VTC actuator .

• 1. No. 1 Piston at Top Dead Center (Crank Side) - Set

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  1. Set the crankshaft to top dead center (TDC). Align the TDC mark (A) on the crankshaft sprocket with the pointer (B) on the engine block.

• 2. No. 1 Piston at Top Dead Center (Cam Side) - Set

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  1. Set the camshafts to TDC. The punch mark (A) on the VTC actuator and the punch mark (B) on the exhaust camshaft sprocket should be at the top. Align the TDC marks (C) on the VTC actuator and the exhaust camshaft sprocket.

• 3. Cam Chain - Install

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  1. Install the cam chain on the crankshaft sprocket with the colored link plate (A) aligned with the mark (B) on the crankshaft sprocket.

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  2. Install the cam chain on the VTC actuator and the exhaust camshaft sprocket with the punch marks (A) aligned with the center of the colored link plates (B).

• 4. Cam Chain Guide B - Install
  Fig 1: Cam Chain Guide With Torque Specifications

  Courtesy of AMERICAN HONDA MOTOR CO., INC.

  NOTE:  Apply new engine oil to the threads of the camshaft holder bolts.

• 5. Cam Chain Guide A, Tensioner Sub Arm, and Tensioner Arm - Install
  Fig 2: Can Chain Auto-Tensioner With Torque Specifications

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• 6. Cam Chain Auto-Tensioner - Install

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  1. Compress the cam chain auto-tensioner when replacing the cam chain. Remove the pin (A) from the cam chain auto-tensioner that was installed during removal. Turn the plate (B) counterclockwise, to release the lock, then press the rod (C), and set the first cam (D) to the first edge of the rack (E). Insert the 1.2 mm (3/64 in) diameter pin back into the holes (F).

  NOTE:  If the cam chain auto-tensioner is not set up as described, the cam chain auto-tensioner will be damaged.

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  2. Install the cam chain auto-tensioner.

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  3. Remove the pin from the cam chain auto-tensioner.

• 7. Cam Chain Case - Install
  Fig 3: Cam Chain Case With Torque Specifications

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  Courtesy of HONDA, U.S.A., INC.

  1. Check the pulley end crankshaft oil seal for damage. If the oil seal is damaged, replace the pulley end crankshaft oil seal - Refer to: Transmission End Crankshaft Oil Seal Replacement - In Car Pulley End Crankshaft Oil Seal Replacement - In Car  .

  2. Apply liquid gasket  to the engine block and the oil pan mating surface of the chain case and to the inside edge of the threaded bolt holes.

  3. Install the spacer (A), then install a new O-ring (B) on the chain case. Set the edge of the chain case (C) to the edge of the oil pan (D), then install the chain case on the engine block (E). Wipe off the excess liquid gasket on the oil pan and the chain case mating area.

  NOTE:  When installing the chain case, do not slide the bottom surface onto the oil pan mounting surface.

• 8. Side Engine Mount - Install 
• 9. Crankshaft Pulley - Install 
• 10.Rocker Arm Oil Control Valve - Install 
• 11.VTC Oil Control Solenoid Valve - Install 
• 12.Cylinder Head Cover - Install 
• 13.Splash Shield - Install
• 14.Right Front Wheel - Install