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A/C Compressor Clutch Circuit Troubleshooting

NOTE:
  1. Check the No. 58 (20 A) fuse in the main under-hood fuse/relay box, and the No. 20 (7.5 A) fuse in the under-dash fuse/relay box.

    Are the fuses OK? 

    YES  -Go to step 2.

    NO  -Replace the fuse(s), and recheck. If the fuse(s) blow again, check for a short in the No. 58 (20 A) and the No. 20 (7.5 A) fuse circuits.

  2. Using the HDS, confirm the following values in the PGM-FI Data List at idle.
    PGM-FI DATA LIST

    ECT Sensor 169-194°F (76-90°C)
    TP Sensor About 0.5 V
    RPM More than 800
    A/C Switch ON
    A/C Clutch ON

    Are all the values within specifications? 

    YES  -Go to step 3.

    NO  -Troubleshoot the value that is not within the specifications.

  3. Remove the A/C compressor clutch relay from the main under-hood fuse/relay box, and test it (see MAIN UNDER-HOOD FUSE/RELAY BOX ).

    Is the relay OK? 

    YES  -Go to step 4.

    NO  -Replace the A/C compressor clutch relay.

  4. Measure the voltage between A/C compressor clutch relay 4P socket terminal No. 1 and body ground.
    Fig 1: Measuring Voltage Between A/C Compressor Clutch Relay 4P Socket Terminal No. 1 And Body Ground
    G06232257Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Is there battery voltage? 

    YES  -Go to step 5.

    NO  -Replace the main under-hood fuse/relay box (see MAIN UNDER-HOOD FUSE/RELAY BOX ).

  5. Connect A/C compressor clutch relay 4P socket terminals No. 1 and No. 2 with a jumper wire.
    Fig 2: Connecting A/C Compressor Clutch Relay 4P Socket Terminals No. 1 And No. 2 With Jumper Wire
    G06232258Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Does the A/C compressor clutch click? 

    YES  -Go to step 6.

    NO  -Go to step  14.

  6. Disconnect the jumper wire.
  7. Turn the ignition switch to ON (II).
  8. Measure the voltage between A/C compressor clutch relay 4P socket terminal No. 4 and body ground.
    Fig 3: Measuring Voltage Between A/C Compressor Clutch Relay 4P Socket Terminal No. 4 And Body Ground
    G06232259Courtesy of AMERICAN HONDA MOTOR CO., INC.

    is there battery voltage? 

    YES  -Go to step 9.

    NO  -Repair open in the wire between the No. 20 (7.5 A) fuse in the under-dash fuse/relay box and the A/C compressor clutch relay.

  9. Turn the ignition switch to LOCK (0).
  10. Reinstall the A/C compressor clutch relay.
  11. Make sure the A/C switch is OFF.
  12. Turn the ignition switch to ON (II).
  13. Using a backprobe set, measure the voltage between ECM connector A (32P) terminal No. 17 and body ground with the ECM connectors connected ('00-05 models) or between ECM connector E (31P) terminal No. 18 and body ground with the ECM connectors connected ('06-09 models).

    '00-05 models 

    Fig 4: Measuring Voltage Between ECM Connector A (32P) Terminal No. 17 And Body Ground
    G06232260Courtesy of AMERICAN HONDA MOTOR CO., INC.

    '06-09 models 

    Fig 5: Measuring Voltage Between ECM Connector E (31P) Terminal No. 18 And Body Ground
    G06232261Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Is there battery voltage? 

    YES  -Check for loose wires or poor connections at ECM connector A (32P) ('00-05 models), or ECM connector E (31P) ('06-09 models). If the connections are good, substitute a known-good ECM, and recheck. If the symptom/indication goes away, replace the original ECM: '00-05 models (see ECM REPLACEMENT );'06-09 models (see ECM REPLACEMENT ).

    NO  -Repair open in the wire between the A/C compressor clutch relay and the ECM.

  14. Disconnect the jumper wire.
  15. Disconnect the A/C compressor clutch 1P connector.
  16. Check for continuity between A/C compressor clutch relay 4P socket terminal No. 2 and A/C compressor clutch 1P connector terminal No. 1.
    Fig 6: Checking Continuity Between A/C Compressor Clutch Relay 4P Socket Terminal No. 2 And A/C Compressor Clutch 1P Connector Terminal No. 1
    G06232262Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Is there continuity? 

    YES  -Check the A/C compressor clutch clearance, the thermal protector, and the A/C compressor clutch field coil (see A/C COMPRESSOR CLUTCH CHECK ).

    NO  -Repair open in the wire between the A/C compressor clutch relay and the A/C compressor clutch.