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Alternator Brush Inspection

  1. Measure the length of both brushes (A) with a vernier caliper (B).
    • If either brush is shorter than the service limit, replace the brush holder assembly.
    • If the brush length is OK, go to step  1.

      Alternator Brush Length 

      Standard (New): 10.5 mm (0.41 in.) 

      Service Limit: 1.5 mm (0.06 in.) 

      Fig 1: Measuring Length Of Both Brushes With Vernier Caliper
      G05448476Courtesy of AMERICAN HONDA MOTOR CO., INC.