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Control Shaft Removal/Installation

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2006 Honda Insight, 2005 Honda Insight, 2004 Honda Insight, 2003 Honda Insight, and 2002 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the transmission range switch from the control shaft.
  2. Remove the bolt (A) and lock washer (B).
    Fig 1: Identifying Loosening Torque Of Lock Washer Bolt
    G03682115Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove the control lever (C) from the control shaft (D).
  4. Remove the control shaft assembly from the transmission housing (E).
  5. Inspect the oil seal (F), and replace it if it is worn or damaged.
  6. Inspect the end of the control shaft tips together for squeeze. If the end of the control shaft is squeezed, worn or damaged, replace the control shaft assembly.
  7. Install the control shaft assembly in the transmission housing.
  8. Install the control lever to the control shaft.
  9. Install and tighten the bolt with the new lock washer, then bend the lock tab of the lock washer.
    NOTE: Do not install the transmission range switch, install it after installing the end cover in the transmission assembly.
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