(Carrier Assembly Removal And Installation)
Abbreviated Procedures
| Work | H/W | Tightening torque N.m (kgf.m/lb-ft) | SST/Equipment | Chemical | etc | |
|---|---|---|---|---|---|---|
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| 1 | Disconnect the battery negative (-) terminal | - | - | Diagnostic tool | - | - |
| 2 | Remove the front under cover | Bolt/Fastener | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 3 | Drain the motor coolant | - | - | - | Coolant | Refer to Shop repair information |
| 4 | Drain the high voltage battery coolant | - | - | - | Coolant | Refer to Shop repair information |
| 5 | Remove the front trunk mat | - | - | - | - | - |
| 6 | Remove the front trunk plug hole | - | - | - | - | - |
| 7 | Remove the front trunk | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 8 | Disconnect the front trunk lamp connector | - | - | - | - | - |
| 9 | Remove the side garnish | Fastener | - | - | - | - |
| 10 | Remove the fender garnish | Fastener | - | - | - | - |
| 11 | Open the charge door | - | - | - | - | - |
| 12 | Remove the charge door inlet cap | - | - | - | - | - |
| 13 | Remove the PE room side cover [LH/RH] | Clip | - | - | - | - |
| 14 | Remove the front bumper upper cover | Clip | - | - | - | - |
| 15 | Remove the front bumper assembly | Clip/Screw | - | - | - | - |
| 16 | Disconnect the front bumper connector | - | - | - | - | - |
| 17 | Recover the refrigerant with a recovery/recycling/charging station | - | - | Refrigerant Equipment | - | - |
| 18 | Disconnect the high voltage connector [Combo Charger Inlet Assembly - High Voltage Junction Block] | - | - | - | - | - |
| 19 | Disconnect the ICCU AC connector | - | - | - | - | - |
| 20 | Disconnect the charge port connector | - | - | - | - | - |
| 21 | Disconnect the ground and emergency cable | Bolt | 10.8 - 13.7 (1.1 - 1.4/8.0 - 10.1) | - | - | - |
| 22 | Disconnect the high voltage cable | - | - | - | ||
| 23 | Remove the combo charger inlet assembly | Bolt | 6.9 - 9.8 (0.7 - 1.0/5.1 - 7.2) | - | - | - |
| 24 | Remove the VESS Unit & Speaker assembly | Bolt | - | - | - | - |
| 25 | Disconnect the VESS unit & speaker assembly connector | - | - | - | - | - |
| 26 | Disconnect the front radar connector | - | - | - | - | - |
| 27 | Remove the front radar | Bolt | 8.8 - 10.8 (0.9 - 1.1/6.5 - 8.0) |
- | - | - |
| 28 | Remove the mounting bolt and separate the charging port | Bolt | - | - | - | - |
| 29 | Remove the front bumper beam assembly | Nut | 3.9 - 5.9 (0.4 - 0.6/2.9 - 4.3) | - | - | - |
| Bolt | 30.4 - 46.1 (3.1 - 4.7/22.4 - 34.0) | |||||
| 30 | Disconnect the front end module main connector | - | - | - | - | - |
| 31 | Separate the reservoir tank cooling hose | - | - | - | - | - |
| 32 | Separate the hood latch release handle cable | - | - | - | - | - |
| 33 | Separate the suction & liquid line | Nut | 8.8 - 13.7 (0.9 - 1.4/6.5 - 10.1) | - | - | - |
| 34 | Disconnect the cooling fan connector | - | - | - | ||
| 35 | Separate the radiator outlet hose | - | - | - | - | - |
| 36 | Separate the water condenser cooling hose | - | - | - | - | - |
| 37 | Remove the carrier assembly | Bolt | 25.5 - 38.2 (2.6 - 3.9/18.8 - 28.2) | - | - | - |
| 38 | Remove the stiffener assembly | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 39 | Disconnect the hood latch connector | - | - | - | - | - |
| 40 | Remove the hood latch | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 41 | Remove the horn | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | Low horn, High horn |
| 42 | Remove the front bumper smart key antenna | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 43 | Disconnect the active air flap actuator connector | - | - | - | - | - |
| 44 | Disconnect the ambient temperature sensor | - | - | - | - | - |
| 45 | Remove the active air flap | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 46 | Separate the condenser refrigerant line | Bolt | 4.9 - 7.8 (0.5 - 0.8/3.6 - 5.8) | - | - | - |
| 47 | Remove the condenser | Bolt | 4.9 - 7.8 (0.5 - 0.8/3.6 - 5.8) | - | - | Replace the O-ring of each connection part with a new one |
| 48 | Remove the radiator air guard | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 49 | Remove the radiator upper mounting bracket | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 50 | Remove the hood safety hook bracket | Bolt | 7.8 - 11.8 1 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 51 | Remove the cooling fan assembly & radiator | Bolt | 4.9 - 7.8 (0.5 - 0.8/3.6 - 5.8) | - | - | - |
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| Install in the reverse order of removal | ||||||
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