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Repair Procedures: Installation

WARNING: This page is about a different variant/trim than selected.
CAUTION:
  • When assembling, be careful not to let dust and foreign substances enter.
  • Driveshaft joints require special grease, so do not add any other type of grease.
  • Boot bands must use the new one.
  1. Install the transaxle side boot (A) and boot band (B) on the driveshaft.
    NOTE:
    • Put the boot band (B) first on the drive shaft before installing the boot (A).
    G15588281Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the boot, seats in the mounting part (A).
    G15588282Courtesy of HYUNDAI MOTOR AMERICA
  2. Install the spider assembly (A) on the shaft (B), then press it using a mallet.
    G15588283Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the spider assembly (A), install it in the correct direction.
    • Installing in the wrong direction can cause secondary quality problems.
      G15588284Courtesy of HYUNDAI MOTOR AMERICA
    • When installing the spider assembly, install it according to the boot shape.
    G15588285Courtesy of HYUNDAI MOTOR AMERICA
  3. Install the snap ring (A) using the snap ring pliers.
    G15588286Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When replacing the joint assembly, use the new one provided in the joint kit.
    • The snap ring must be new.
    • After installing the snap ring, make sure that there are only 2 - 3 splines in position (A).
    G15588287Courtesy of HYUNDAI MOTOR AMERICA
  4. Apply specified grease inside the joint housing (A) and boot (B).
    G15588288Courtesy of HYUNDAI MOTOR AMERICA
    G15588289Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Use the grease provided with the joint/boot kit.
    • Apply about 70% grease to the housing (A) and about 30% grease to the boot (B).
    • Driveshaft joints require special grease, so do not add any other type of grease.
  5. Install the trans axle side joint housing (A).
    G15588290Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • When installing the housing, turn the boot to fit each other.
    • If the shape of housing and boot does not fit, there is a possibility of leakage due to the gap. Be very careful.
    G15588291Courtesy of HYUNDAI MOTOR AMERICA
  6. Adjust the air inside the boot to normal as shown below.
    Normal Lack of air Too much air
    G15588292Courtesy of HYUNDAI MOTOR AMERICA
    G15588293Courtesy of HYUNDAI MOTOR AMERICA
    G15588294Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • After installing the joint housing, perform air bleeding by pressing it several times until no air is heard.
  7. Install the transaxle side joint large diameter (A) and small diameter (B) boot band.
    G15588295Courtesy of HYUNDAI MOTOR AMERICA
    Ear type Hook type Hook type [Low profile]
    SST (0K495-C5000) SST (09495-39100) SST (0K495-2W000)
    G15588296Courtesy of HYUNDAI MOTOR AMERICA
    G15588297Courtesy of HYUNDAI MOTOR AMERICA
    G15588298Courtesy of HYUNDAI MOTOR AMERICA
    G15588299Courtesy of HYUNDAI MOTOR AMERICA
    G15588300Courtesy of HYUNDAI MOTOR AMERICA
    G15588301Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Install in the following order: large diameter boot band → small diameter boot band.
    • Installing in the wrong order can cause leaks.
    • When installing the ear type boot band, check the clearance (A) as shown below.

      Clearance (A)  : 2.0 mm or less.

      G15588302Courtesy of HYUNDAI MOTOR AMERICA
    • When using the low profile hook type boot band, fit the SST tip (B) into the boot band hole (A) as shown below.
    G15588303Courtesy of HYUNDAI MOTOR AMERICA
    G15588304Courtesy of HYUNDAI MOTOR AMERICA
  8. Install the front driveshaft.

    (Refer to Driveshaft Assembly - "FRONT DRIVESHAFT ")

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