Repair Procedure: Removal

WARNING: This page is about a different variant/trim than selected.

Set No. 1 cylinder to top dead center (TDC)/Compression.
1. Turn the crankshaft pulley clockwise and align its groove with the timing mark "T" of the lower timing chain cover.
  
  Fig 1: Lower Timing Chain Cover T Mark Location
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2. Check that the mark (A) of the camshaft timing sprockets is in the straight line on the cylinder head surface as displayed in the image. If not, turn the crankshaft clockwise, making one revolution (360°).
  
  Fig 2: Camshaft Timing Sprockets Marks Location
  Courtesy of HYUNDAI MOTOR AMERICA
  NOTE:
  - Do not rotate engine counterclockwise.
Remove the timing chain cover.
(Refer to Timing System - "TIMING CHAIN COVER ")
NOTE:
- Before removing the timing chain, mark the RH/LH timing chain with an identification based on the location of the sprocket because the identification mark on the chain for TDC can be erased.
Fig 3: Locating Timing Chain Mark (1 Of 4)
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Fig 4: Locating Timing Chain Mark (2 Of 4)
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Fig 5: Locating Timing Chain Mark (3 Of 4)
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Fig 6: Locating Timing Chain Mark (4 Of 4)
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Lower the tensioner link (A), compress the piston of the RH timing chain tensioner, and fix the tensioner with a fixing pin.

Fig 7: Lowering Tensioner Link
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Remove the RH timing chain cam to cam guide (A).

Fig 8: Cam Guide Location
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Remove the RH timing chain auto tensioner (A) and the RH timing chain tensioner arm (B).

Fig 9: RH Timing Chain Auto Tensioner And RH Timing Chain Tensioner Arm Location
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Remove the RH timing chain guide (A).

Fig 10: RH Timing Chain Guide Location
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Remove the RH timing chain (A).

Fig 11: RH Timing Chain Location
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Remove the oil pump chain tensioner assembly (A).

Fig 12: Oil Pump Chain Tensioner Assembly Location
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Remove the RH crankshaft chain sprocket (A).

Fig 13: RH Crankshaft Chain Sprocket Location
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Remove the oil pump chain sprocket (A) and oil pump chain (B).

Fig 14: Removing Oil Pump Chain Sprocket
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Remove the crankshaft sprocket (A) (O/P & RH camshaft drive).

Fig 15: Crankshaft Sprocket Location
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Install a set pin after compressing the LH timing chain tensioner.

Fig 16: Installing Set Pin
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Remove the LH timing chain cam to cam guide (A).

Fig 17: LH Timing Chain Cam Location
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Remove the LH timing chain auto tensioner (A) and LH timing chain tensioner arm (B).

Fig 18: LH Timing Chain Auto Tensioner And LH Timing Chain Tensioner Arm Location
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Remove the LH timing chain guide (A).

Fig 19: LH Timing Chain Guide Location
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Remove the LH timing chain (A).

Fig 20: LH Timing Chain Location
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Remove the crankshaft sprocket (A). (LH camshaft drive)

Fig 21: Crankshaft Sprocket Location
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Remove the timing chain auto tensioner assembly adapter (A).

Fig 22: Timing Chain Auto Tensioner Assembly Adapter Locations

G11411538

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