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Repair Procedures: Removal

WARNING: This page is about a different car, the 2016 Kia Sedona. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the air cleaner assembly.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  2. Remove the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  3. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 1: Disconnecting Solenoid Valve Connector And Inhibitor Switch Connector
    G11857007Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the wiring from the bracket (A, B).
    Fig 2: Removing Wiring From Bracket (1 Of 2)
    G11857008Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Removing Wiring From Bracket (2 Of 2)
    G11857009Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the shift cable (C) after loosening the nut (A) and bolts (B).

    Tightening Torque: 

    1. 9.8 ~ 13.7 N.m (1.0 ~ 1.4 kgf.m, 7.2 ~ 10.1 lb-ft)
    2. 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)
    Fig 4: Locating Shift Cable Bolts And Nuts
    G11857010Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the hose after removing the ATF cooler hose clamp (A).
    Fig 5: Locating ATF Cooler Hose Clamp
    G11857011Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the ground line after loosening the bolt (A).
    Fig 6: Locating Ground Line Bolt
    G11857012Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the CKP sensor (A).

    Tightening Torque: 

    6.9 ~ 9.8 N.m (0.7 ~ 1.0 kgf.m, 5.1 ~ 7.2 lb-ft)

    Fig 7: Removing CKP Sensor
    G11857013Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the transaxle upper mounting bolts (A, B).

    Tightening Torque: 

    1. 63.7 ~ 83.4 N.m (6.5 ~ 8.5 kgf.m, 47.0 ~ 61.5 lb-ft)
    2. 32.4 ~ 49.0 N.m (3.3 ~ 5.0 kgf.m, 23.9 ~ 36.2 lb-ft)
    Fig 8: Removing Transaxle Upper Mounting Bolts
    G11857014Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the Cowl Top Cover.

    (Refer to Body - "COWL TOP COVER ")

  11. Assemble the Engine Support Fixture on the Engine Room.

    (Refer to Special Service Tools - "SPECIAL SERVICE TOOLS ")

    Fig 9: Assembling Engine Support Fixture On Engine Room
    G11857015Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the front wheel guard on the left side.

    (Refer to Body - "FRONT WHEEL GUARD ")

  13. Remove the Cover (A).
    Fig 10: Locating Cover
    G11857016Courtesy of KIA MOTORS AMERICA, INC.
  14. Loosen the transaxle mounting bolts (A).

    Tightening Torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)

    Fig 11: Locating Transaxle Mounting Bolts
    G11857017Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the transaxle support bracket (A).

    Tightening Torque: 

    58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

    Fig 12: Removing Transaxle Support Bracket
    G11857018Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the under cover and side cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  17. Remove the drive shaft assembly.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  18. Remove the cover (A).

    Tightening Torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 13: Locating Cover
    G11857019Courtesy of KIA MOTORS AMERICA, INC.
  19. Remove the torque converter mounting bolts (A) by rotating the crankshaft.

    Tightening Torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 14: Removing Torque Converter Mounting Bolts
    G11857020Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Lubricant should be applied on thread of bolt before tightening.
    • Tighten the bolts loosely, and then tighten the bolts to the specified torque.
  20. Remove the roll rod bracket (C) after removing bolts (A, B).

    Tightening Torque: 

    1. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
    2. 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94 lb-ft)
    Fig 15: Removing Roll Rod Bracket Bolts
    G11857021Courtesy of KIA MOTORS AMERICA, INC.
  21. Remove the roll support bracket (A).

    Tightening Torque: 

    49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft)

    Fig 16: Locating Roll Support Bracket
    G11857022Courtesy of KIA MOTORS AMERICA, INC.
  22. Remove the wiring bracket (A).

    Tightening Torque: 

    42.2 ~ 49.0 N.m (4.3 ~ 5.0 kgf.m, 31.1 ~ 36.2 lb-ft)

    Fig 17: Locating Wiring Bracket
    G11857023Courtesy of KIA MOTORS AMERICA, INC.
  23. Support the transaxle safely by using the jack.
  24. Loosen the starter mounting bolts (A).

    Tightening Torque: 

    1. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
    Fig 18: Loosening Starter Mounting Bolts
    G11857024Courtesy of KIA MOTORS AMERICA, INC.
  25. Loosen the transaxle lower mounting bolts (A).

    Tightening Torque: 

    1. 39.2 ~ 46.1 N.m (4.0 ~ 4.7 kgf.m, 28.9 ~ 34.0 lb-ft)
    2. 78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)
      Fig 19: Loosening Transaxle Lower Mounting Bolts
      G11857025Courtesy of KIA MOTORS AMERICA, INC.
  26. After separating the transaxle from the engine, remove the transaxle by lowering the jack slowly.
    NOTE: Be careful not to damage other nearby systems or parts when removing the transaxle assembly.
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