Installation Procedure
Water Outlet Seal (2) - Install NEW
- Engine Coolant Flow Control Valve (1) - Install
Engine Coolant Flow Control Valve Bolt (1) - Install and tighten [4x] - Fastener Specifications
Electrical Connector (2) @ Engine Coolant Temperature Sensor - Connect
- Electrical Connector (1) @ Engine Coolant Flow Control Valve - Connect [2x]
Engine Oil Cooler Coolant Inlet Hose (4) @ Engine Coolant Flow Control Valve - Install
- Engine Coolant Air Bleed Hose (3) @ Engine Coolant Flow Control Valve - Install
- Engine Coolant Air Bleed Hose (2) @ Engine Coolant Flow Control Valve - Install
- Hose Clamp (1) - Engage [3x] - Hose Clamp Replacement Guidelines - Spring Type
Radiator Inlet Hose (3) @ Engine Coolant Flow Control Valve - Install
- Thermostat Bypass Hose (2) @ Engine Coolant Flow Control Valve - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Intake Manifold Gasket (2) - Install NEW
- NOTE:
Check that the 2 pins (4) of the intake manifold are seated correctly in the cylinder head.
Intake Manifold (1) - Install
- Charge Air Cooler Outlet Air Tube @ Intake Manifold - Install
- Connect throttle body electrical connector (1)
Intake Manifold Bolt (1) - Tighten in sequence [7x] - Fastener Specifications
Electrical Connector (1) @ Intake Air Pressure and Temperature Sensor - Connect
Retainer Spring (1) - Engage
Radiator Surge Tank Inlet Pipe Bracket - Install [2x]
- Radiator Surge Tank Outlet Hose Clip Bracket Nut - Install and tighten [2x] - Fastener Specifications
Reposition the wiring harness (3) and connect as necessary.
- Retainer (1) @ Intake Manifold (2) - Install [5x]
Evaporative Emission Canister Purge Pump (2) - Install
- Evaporative Emission Canister Purge Pump Bolt (1) - Install and tighten [3x] - Fastener Specifications
Evaporative Emission Pipe (1) @ Evaporative Emission Canister Purge Pump (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Connect the electrical connector.
Radiator Surge Tank Outlet Pipe (3) - Install
- Radiator Surge Tank Inlet Hose Clip (1) @ Radiator Surge Tank Inlet Pipe Bracket - Install
- Radiator Surge Tank Inlet Hose Clip (2) @ Radiator Surge Tank Inlet Pipe Bracket - Install
Radiator Surge Tank Inlet Hose Clip (2) @ Engine Wiring Harness - Install
- Radiator Surge Tank Inlet Hose Clip (1) @ Positive Crankcase Ventilation Hose - Install
- Radiator Surge Tank Inlet Hose Clip (3) @ Fuel Pump Cover - Install
Radiator Surge Tank Inlet Hose (2) @ Radiator Surge Tank Outlet Pipe (3) - Install [2x]
- Radiator Surge Tank Inlet Hose Clamp (1) @ Radiator Surge Tank Outlet Pipe (3) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Upper Intake Manifold Bracket (2) - Install
- Upper Intake Manifold Cover Nut (1) - Install and tighten [2x] - Fastener Specifications
Upper Intake Manifold Cover Bracket Bolt (1) @ Upper Intake Manifold Bracket (2) - Install and tighten [2x] - Fastener Specifications
Wiring Harness (4) - Reposition
- Retainer (2) @ Upper Intake Manifold Bracket (3) - Install
- Electrical Connector (1) - Connect [3x]
- Ensure any remaining retainers are connected securely.
Oil Level Indicator Tube O-Ring (2) - Install NEW
- Oil Level Indicator Tube (1) - Install
- CAUTION:
Refer to Fastener Caution .
Oil Level Indicator Tube Bracket Bolt (1) - Install - Fastener Specifications
- Electrical Connector (1) @ Oil Level Indicator (3) - Install
Oil Level Indicator (1) - Install
Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Install
- NOTE:
Ensure the engine sight shield retainers fully engage the intake manifold cover studs.
Push down on the front of the intake manifold cover (1) engaging the intake manifold cover retainers to the intake manifold cover studs.
- Install the oil fill cap.
- Connect the battery. Battery Negative Cable Disconnection and Connection
- Fill the cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (LSY with V03 GE 47716)
- Start the engine and check for leaks.
- Perform the engine block coolant valve position learn. Engine Block Coolant Valve Position Learn
- Perform the engine coolant control valve learn. Engine Coolant Control Valve Learn
- Perform the engine coolant pump data reset. Engine Coolant Pump Data Reset