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Home >> GMC >> 2004 >> Sierra 2500, 4D Pickup, 4WD, Part Time >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 4.8L, 5.3L, & 6.0L (Introduction) >> Repair Instructions >> Fuel Injector Replacement >> Installation Procedure

Installation Procedure

IMPORTANT: When ordering new fuel injectors, you must order the correct injector for the application being serviced.

The fuel injector (1) is stamped with a identification part number (2). A four-digit build date code (3) indicates the month (4), day (5), year (6), and shift (7) that built the injector.

Fig 1: Locating Fuel Injector ID Number
GM351196Courtesy of GENERAL MOTORS CORP.
  1. Lubricate the NEW injector O-ring seals (2, 4) with clean engine oil.
  2. Install the NEW injector O-ring seals onto the fuel injector.
  3. Install a NEW retainer clip (1) onto the fuel injector.
  4. Fig 2: View Of Fuel Injector, Clip & O-Rings
    GM351185Courtesy of GENERAL MOTORS CORP.
  5. Push the fuel injector (17) into the fuel rail injector socket with the electrical connector facing outward. The retainer clip (19) locks on to a flange on the fuel rail injector socket.
  6. Fig 3: Exploded View Of Fuel Rails & Injector Components
    GM350543Courtesy of GENERAL MOTORS CORP.
  7. Install the fuel rail. Refer to Fuel Rail Assembly Replacement (4.8L, 5.3L, and 6.0L Engines)  or Fuel Rail Assembly Replacement (5.3L (L59) Engine) .