Mike's Workshop Manuals: Service manuals for every vehicle
Home >> GMC >> 2003 >> Jimmy 2D Utility, Part Time, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Catalytic Converter Replacement (2.2L) >> Installation Procedure

Installation Procedure

  1. Install the heated oxygen sensors (HO2S) as necessary.
  2. Install the catalytic converter and new gasket to the vehicle.
  3. Install catalytic converter to the catalytic converter hanger.
    Fig 1: Installing Catalytic Converter To Catalytic Converter Hanger
    G01979420Courtesy of GENERAL MOTORS CORP.
  4. Install the muffler and new gasket to the catalytic converter.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  5. Install the muffler to the catalytic converter flange nuts.

    Tighten 

    Tighten the muffler to the catalytic converter flange nuts to 35 N.m (26 lb ft).

    Fig 2: Installing Muffler And New Gasket To Catalytic Converter
    G01979421Courtesy of GENERAL MOTORS CORP.
  6. Install the catalytic converter to the exhaust manifold pipe flange nuts.

    Tighten 

    Tighten the catalytic converter to the exhaust manifold pipe flange nuts to 35 N.m (26 lb ft).

    Fig 3: Installing Catalytic Converter To Exhaust Manifold Pipe Flange Nuts
    G01979422Courtesy of GENERAL MOTORS CORP.
  7. Connect the heated oxygen sensor (HO2S) electrical connection.
  8. Lower the vehicle.
    Fig 4: Connecting Heated Oxygen Sensor (HO2S) Electrical Connection
    G01979423Courtesy of GENERAL MOTORS CORP.