Mike's Workshop Manuals: Service manuals for every vehicle
Home >> GMC >> 1995 >> Forward Control 6.5 Y, Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - Basic Testing - 6.5L Diesel >> Preliminary Inspection & Adjustments >> Mechanical Inspection >> Exhaust System Backpressure

Exhaust System Backpressure

Before replacing any components, check exhaust system for restrictions. Use a vacuum gauge or a low-pressure (1-5 psi) pressure gauge to check exhaust system.

If using a vacuum gauge, connect gauge to intake manifold vacuum, and start engine. Observe gauge while holding throttle steady at 2000-2500 RPM. If vacuum gauge reading slowly drops after stabilizing, exhaust system may be restricted.

  1. Start engine and bring to operating temperature. Increase engine speed to 2000-2500 RPM. Note gauge. Exhaust system is restricted if reading exceeds 1.25 psi (.09 kg/cm2 ).
  2. Check exhaust system for collapsed pipe, heat distress and possible internal muffler failure. If none of these conditions exists, check for restricted catalytic converter. Replace as required.