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Occupant Classification System (OCS) Sensor: Removal

WARNING: This page is about a different car, the 2018 Ford Fiesta. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: The following procedure prescribes critical repair steps required for correct restraint system operation during a crash. Follow all notes and steps carefully. Failure to follow step instructions may result in incorrect operation of the restraint system and increases the risk of serious personal injury or death in a crash.
NOTE: To prevent system failure, carry out the OCS reset when a front passenger seat cushion is disassembled, a new trim cover is installed or an OCS service kit is installed. Use a scan tool to carry out the OCS reset command.
NOTE: The cushion heater mat on a front outboard passenger seat is not serviced separately. If a new cushion heater mat is needed on the front passenger seat, install an OCS service kit equipped with a heater mat. Failure to follow this instruction may result in incorrect operation of the OCS.
NOTE: Removal steps in this procedure may contain installation details.

All seats 

  1. Remove the front seat. Refer to: Front Seat .
  2. Recline the seat backrest.
    GFD303130Courtesy of FORD MOTOR COMPANY
    1. Remove the bolt cover.
    2. Remove the bolt.

      Torque: 35 lb.in (4.0 Nm)

    3. Remove the recline handle.
    GFD303131Courtesy of FORD MOTOR COMPANY
    1. If equipped. Release the retainer and remove the height adjustment handle.
    2. Remove the side shield screw.

      Torque: 27 lb.in (3.0 Nm)

    3. Push the side shield forward and remove the side shield.
    GFD303132Courtesy of FORD MOTOR COMPANY
    1. Remove the screw.

      Torque: 27 lb.in (3 Nm)

    2. Pull the recliner cover up then out.
    3. Release the clip and remove the recliner cover.
    GFD303133Courtesy of FORD MOTOR COMPANY

    Heated seat 

  3. Disconnect the heated seat electrical connectors and position the wiring harness aside.
    GFD303134Courtesy of FORD MOTOR COMPANY

    All seats except Recaro™ 

  4. Detach the backrest cover straps and position aside the backrest cover.
    GFD303135Courtesy of FORD MOTOR COMPANY

    Recaro™ seat 

  5. Detach the cushion cover J-clips and position the cushion cover aside.
    GFD303136Courtesy of FORD MOTOR COMPANY

    All seats 

  6. NOTE: Base seat shown, Recaro™ similar.

    Release the seat cushion cover J-clips from the cushion frame.

    GFD303137Courtesy of FORD MOTOR COMPANY

    Recaro™ seats 

  7. NOTE: Use care when separating the cushion trim cover from the hook-and-loop strips, or the hook-and-loop strips can be torn from the cushion foam pad.

    Release the hook-and-loop strips and position aside the cushion cover.

    GFD303138Courtesy of FORD MOTOR COMPANY
  8. NOTE: Use care when separating the cushion trim cover from the hook-and-arrows or the hook can be torn from the cushion foam pad.

    On both sides. Release the hook-and-arrows.

    GFD303139Courtesy of FORD MOTOR COMPANY

    Seats equipped with original equipment (OE) occupant classification system (OCS) 

  9. Remove the cushion foam and cover as an assembly.
    GFD303140Courtesy of FORD MOTOR COMPANY

    All seats 

    1. Disconnect the OCS sensor electrical connector.
    2. Release the tabs.
    3. Remove the OCS sensor from the bracket.
    GFD303141Courtesy of FORD MOTOR COMPANY
  10. NOTE: Original equipment (OE) OCS shown, service kit similar.

    Remove the pin-type retainers.

    GFD303142Courtesy of FORD MOTOR COMPANY
  11. NOTE: Follow the unique instructions or graphic for this step in installation

    Route out the OCS hose and sensor from between the seat cushion support wires and remove the OCS.

    GFD303143Courtesy of FORD MOTOR COMPANY

    Recaro™ seats 

  12. NOTE: Use care when separating the seat cushion trim cover from the hook-and-loop strips or the hook-and-loop strips may be torn from the seat cushion foam pad.
    NOTE: Use care when separating the cushion trim cover from the hook-and-arrow strip, or the hook can be torn from the cushion foam pad.

    On both sides. Release the hook-and-loop strips, the hook-and-arrows and remove the seat cushion cover.

    GFD303144Courtesy of FORD MOTOR COMPANY

    All seats except Recaro™ 

    1. Invert the cushion cover sides.
    2. Remove the hog rings.
    3. Invert the front and rear of the cushion cover.
    4. Remove the hog rings.
GFD303145Courtesy of FORD MOTOR COMPANY