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Home >> Ford >> 2015 >> Transit-350 HD Base, Van Cargo Extended >> Repair and Diagnosis >> External Pages >> Different car >> Section 40 (Climate Control System - General Information) >> Removal And Installation >> Climate Control Housing >> Removal

Climate Control Housing: Removal

WARNING: This page is about a different car, the 2016 Ford Transit-350 HD, 2016 Ford Transit-350, 2016 Ford Transit-250, and 2016 Ford Transit-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Removal steps in this procedure may contain installation details.

  1. 1.

    Recover the refrigerant. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging .

  1. 2.

    NOTE: Make sure all openings are sealed.

    Remove the evaporator line nut and flange, position the lines aside.

    Torque: 133 lb.in (15 Nm)

GFD146071Courtesy of FORD MOTOR COMPANY

  1. 3.

    NOTE: 3.5L Ecoboost powertrain shown, other powertrains similar.
    NOTE: Make sure all openings are sealed.

    Clamp and disconnect the heater hoses. Use the General Equipment: Hose Clamp Remover/Installer

GFD146072Courtesy of FORD MOTOR COMPANY

  1. 4.

    Remove both front doors. Refer to: Front Door .

  1. 5.

    Remove the Instrument Panel Upper Section. Refer to: Instrument Panel Upper Section .

  1. 6.

    Remove the 2 screws, release the 2 retaining tabs and remove the center lower instrument panel finish panel.
GFD146073Courtesy of FORD MOTOR COMPANY

  1. 7.

    Remove the retainer and the drive side footwell vent duct.
GFD146074Courtesy of FORD MOTOR COMPANY

  1. 8.

    NOTE: Do not allow the steering wheel to rotate while the steering column shaft is disconnected or damage to the clockspring may result. If there is evidence that the shaft has rotated, remove and recenter the clockspring.

    Remove and discard the steering shaft pinch bolt and position aside the lower steering column shaft.

    Torque: 21 lb.ft (28 Nm)

GFD146075Courtesy of FORD MOTOR COMPANY

  1. 9.

    Remove the retainers and the lower steering column shroud.
GFD146076Courtesy of FORD MOTOR COMPANY

  1. 10.

    Disconnect the electrical connectors.
GFD146077Courtesy of FORD MOTOR COMPANY

  1. 11.

    NOTE: The steering column is designed to absorb energy in a crash and must be handled carefully. The energy-absorbing steering column shaft cannot be subjected to force or impact shocks. Follow the removal procedure instructions carefully to avoid damage.
    NOTE: Steering wheel shown removed for clarity.

    Remove the steering column mounting nuts.

    Torque: 177 lb.in (20 Nm)

GFD146078Courtesy of FORD MOTOR COMPANY

  1. 12.

    Disconnect the electrical connector.
GFD146079Courtesy of FORD MOTOR COMPANY

  1. 13.

    Disconnect and position aside the selector lever cable.
GFD146080Courtesy of FORD MOTOR COMPANY

  1. 14.

    Remove the bolt and disconnect the electrical connector.
GFD146081Courtesy of FORD MOTOR COMPANY

  1. 15.

    Remove the LH center instrument panel support bolt.

    Torque: 119 lb.in (13.5 Nm)

GFD146082Courtesy of FORD MOTOR COMPANY

  1. 16.

    Remove the 4 bolts and the LH instrument panel lower support bracket.

    Torque: 119 lb.in (13.5 Nm)

GFD146083Courtesy of FORD MOTOR COMPANY

  1. 17.

    Remove the 4 bolts and the RH instrument panel lower support bracket.

    Torque: 119 lb.in (13.5 Nm)

GFD146084Courtesy of FORD MOTOR COMPANY

  1. 18.

    Remove the LH and RH A-piller bolt cover.
GFD146085Courtesy of FORD MOTOR COMPANY

  1. 19.

    Using a socket extension remove the LH and RH A-pillar bolts.

    Torque: 119 lb.in (13.5 Nm)

GFD146086Courtesy of FORD MOTOR COMPANY

  1. 20.

    Release retainer and position aside harness.
GFD146087Courtesy of FORD MOTOR COMPANY

  1. 21.

    NOTE: Make sure that all electrical connectors and wiring are not hindered before removing the instrument panel or damage to the components may occur.

    Remove the in-vehicle crossbeam assembly bolts.

    Torque: 22 lb.ft (30 Nm)

GFD146088Courtesy of FORD MOTOR COMPANY

  1. 22.

    Remove the retainers and the passenger side footwell vent duct.
GFD146089Courtesy of FORD MOTOR COMPANY

  1. 23.

    Disconnect the electrical connectors and position the wiring aside.
GFD146090Courtesy of FORD MOTOR COMPANY

  1. 24.

    Disconnect the electrical connectors and position the wiring aside.
GFD146091Courtesy of FORD MOTOR COMPANY

  1. 25.

    Disconnect the blower motor electrical connector and detach the wiring harness retainers.
GFD146092Courtesy of FORD MOTOR COMPANY

  1. 26.

    Remove the retainers and the climate control housing.

    Torque: 89 lb.in (10 Nm)

GFD146093Courtesy of FORD MOTOR COMPANY