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Spring Lock Coupling: Disconnect

WARNING: This page is about a different car, the 2009 Ford RV Cutaway, 2009 Ford Econoline, 2009 Ford E450 Super Duty, and 2009 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: If a leak has been found at a spring lock coupling, inspect the O-ring sealing surfaces on the male and female sides of the fitting for damage or scratches. Replace the affected component if damage is identified. If no damage is present, thoroughly clean both sides of the fitting using a suitable non-abrasive cloth, lubricate with PAG oil and install new O-ring seals. Due to subtle differences in O-ring sizes, it is critical for leak prevention that the correct O-ring seal be identified. When repairs are complete, leak test the spring lock coupling to verify the repair.
  1. Remove the spring lock coupling clip, if equipped.
  2. NOTE: Do not use metal tools to remove the O-ring seals. They may cause axial scratches across the O-ring seal grooves, resulting in refrigerant leaks.
  3. Push the Refrigerant Coupling Spring Remover into the cage opening to release the female fitting from the spring lock coupling spring and pull the fitting apart.
    • Remove the O-ring seals using a non-metallic tool.
      Fig 1: Removing O-Ring Seals Using Non-Metallic Tool
      G06133227Courtesy of FORD MOTOR CO.
  4. NOTE: Do not use a screwdriver or similar tool to remove the Air Conditioning (A/C) tube lock coupling spring; this may cause axial scratches across the O-ring seal grooves resulting in refrigerant leaks.
    Fig 2: Locating Air Conditioning (A/C) Tube Lock Coupling Spring
    G06133228Courtesy of FORD MOTOR CO.
  5. Remove the spring lock coupling spring with a small hooked wire.