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Spring Lock Coupling: Connect

WARNING: This page is about a different car, the 2009 Ford RV Cutaway, 2009 Ford Econoline, 2009 Ford E450 Super Duty, and 2009 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: It is imperative that the sealing surface of the spring lock coupling and O-ring seal be clean and completely free from debris. To prevent contamination, only new PAG oil should be used as an O-ring seal lubricant. Contamination from used PAG oil, residual PAG oil from inside the refrigerant system or a failure to thoroughly clean the fitting sealing surface will interrupt the O-ring seal-to-fitting sealing surface and cause refrigerant system leaks.
  1. Install the spring lock coupling spring.
    Fig 1: Locating Spring Lock Coupling Spring
    G06133228Courtesy of FORD MOTOR CO.
  2. Lubricate the inside of the coupling with PAG oil.
    Fig 2: Lubricating Inside Of Coupling
    G06141462Courtesy of FORD MOTOR CO.
  3. NOTE: Use only the new O-ring seals. The use of any O-ring seals other than those specified in the Ford Catalog Advantage™ or equivalent may result in intermittent leakage during vehicle operation.
    Fig 3: Locating O-Ring Seals
    G06141463Courtesy of FORD MOTOR CO.
  4. Install the O-ring seals.
  5. Connect the spring lock coupling fittings with a twisting motion until the spring lock coupling spring snaps over the flared end of the female fitting.
    Fig 4: Connecting Spring Lock Coupling Fittings
    G06133232Courtesy of FORD MOTOR CO.
  6. Install the spring lock coupling clip.