Engine Emission Control

CAUTION: Do not remove any part of the engine emission control system. Operating the engine without the engine emission control system will reduce fuel economy and engine ventilation. This will weaken engine performance and shorten engine life.

The engine emission control system consists of the:

positive crankcase ventilation (PCV) system.
exhaust gas recirculation (EGR) system (4.0L SOHC only).

Fig 1: Typical Vehicle Emission Control Information (VECI) Decal

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	-	Engine vacuum hose routing (typical)
2	-	Engine type
3	-	Spark plug gap specifications

The Vehicle Emission Control Information (VECI) decal shows:

components of the emission control system.
the correct vacuum hose routing.
the color stripe of the vacuum hoses.

For additional information, refer to IDENTIFICATION CODES .

The PCV system uses intake manifold vacuum to ventilate the crankcase and return the fumes to the intake manifold for combustion.

Fig 2: EGR System Components, 4.0L SOHC

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	12A650	Powertrain control module (PCM)
2	9D475	Exhaust gas recirculation (EGR) system module
3	9E469	EGR system module-to-exhaust manifold tube

NOTE: Only the 4.0L SOHC engine is equipped with an EGR system. The 4.6L (3V) engine uses a variable camshaft timing system.

The EGR system returns a portion of the exhaust gas to the intake manifold to reduce the combustion temperature. This results in lower nitrous oxide (NOx) formation.

The PCM controls the EGR system module. When the EGR system module valve opens, exhaust gas flows to the intake manifold.

The EGR system module-to-exhaust manifold tube:

connects the exhaust manifold to the EGR valve.

The EGR system module transducer:

monitors the EGR system module flow rate through the EGR to exhaust manifold tube.
sends an EGR system module flow rate signal to the PCM.

The EGR vacuum regulator solenoid uses input from the PCM to change the EGR system module operation.

The PCV valve:

controls the amount of ventilating air and blow-by gases going to the intake manifold.
prevents a backfire from reaching the crankcase.
is integral to the LH valve cover on the 4.6L (3V) engine. If a new PCV valve must be installed, a new valve cover must be installed on a 4.6L (3V) engine. For additional information, refer to ENGINE - 4.6L (3V) .