Oil Pump - Late Build: Installation

CAUTION: To prevent engine damage, use only approved pump cover seal. Substitution can cause damage to the pump cover.

Fig 1: Locating High-Pressure Oil Pump O-Ring Seal

Courtesy of FORD MOTOR CO.

Install a new O-ring seal on the high-pressure oil pump.
Install the high-pressure tube assembly.

Fig 2: Installing High-Pressure Tube Assembly
Courtesy of FORD MOTOR CO.
Install new lower O-ring seals.

Fig 3: Identifying O-Ring Seals
Courtesy of FORD MOTOR CO.
Install the high-pressure pump and bolts.

Fig 4: Installing High-Pressure Pump And Bolts With Torque Specifications
Courtesy of FORD MOTOR CO.
Tighten the bolts for the high-pressure tube assembly.

Fig 5: Tightening Bolts For High-Pressure Tube Assembly With Torque Specifications
Courtesy of FORD MOTOR CO.
Position the dial indicator with bracketry onto the oil pump drive and check the oil pump drive gear backlash.

Fig 6: Checking Oil Pump Drive Gear Backlash
Courtesy of FORD MOTOR CO.
Install a new press-in-place gasket in the high-pressure pump cover.

Fig 7: Installing New Press-In-Place Gasket In High-Pressure Pump Cover
Courtesy of FORD MOTOR CO.
Clean the cover mounting surface and apply sealer at the seams.

Fig 8: Cleaning Cover Mounting Surface And Applying Sealer At Seams
Courtesy of FORD MOTOR CO.

CAUTION: To prevent engine damage, use care when installing the high-pressure pump cover with fasteners. The three bolts in the cover can fall out of the cover and into the engine under the high-pressure pump.

CAUTION: To prevent engine damage, the high-pressure oil pump cover must be firmly seated on the O-ring seal to prevent cracking the cover plate.

NOTE: Use a tool such as the Snap-on FRDH101 or GFRDH101 to aid in accessing the bolts under the exhaust gas recirculation (EGR) cooler.

NOTE: Apply clean engine oil to the high-pressure oil pump O-ring seal prior to installing the high-pressure pump cover.

Fig 9: Installing High-Pressure Oil Pump Cover And Remaining Bolts With Torque Specifications

Courtesy of FORD MOTOR CO.

Install the high-pressure oil pump cover and remaining bolts.
Install the IPR valve.

Fig 10: Installing Injection Pressure Regulator Valve With Torque Specifications
Courtesy of FORD MOTOR CO.
Install the heat insulating wrap and fasten the snap.

Fig 11: Identifying Heat Insulating Wrap
Courtesy of FORD MOTOR CO.
Connect the IPR valve electrical connector and position back the heat insulating wrap.

Fig 12: Connecting IPR Valve Electrical Connector And Positioning Back Heat Insulating Wrap
Courtesy of FORD MOTOR CO.
Install the heat shield and bolts.

Fig 13: Installing Heat Shield And Bolts With Torque Specifications
Courtesy of FORD MOTOR CO.
Connect the wiring retainer to the back of the heat shield bracket.

Fig 14: Locating Wiring Retainer At Back Of Heat Shield Bracket
Courtesy of FORD MOTOR CO.
Position back the ground wire and install the retaining nuts.

Fig 15: Identifying Ground Wire Retaining Nuts
Courtesy of FORD MOTOR CO.
Install the turbocharger inlet Y-pipe. For additional information, refer to EXHAUST SYSTEM .
Install the turbocharger pedestal. For additional information, refer to FUEL CHARGING & CONTROLS - TURBOCHARGER .