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Oil Pump - Early Build: Installation

  1. Install a new lower O-ring seal.
    Fig 1: Installing New Lower O-Ring Seal
    G03907320Courtesy of FORD MOTOR CO.
  2. Install the high-pressure oil pump and bolts.
    Fig 2: Installing High-Pressure Oil Pump And Bolts With Torque Specifications
    G03907502Courtesy of FORD MOTOR CO.
  3. Install the high-pressure pump O-ring seal.
    Fig 3: Installing High-Pressure Pump O-Ring Seal
    G03907318Courtesy of FORD MOTOR CO.
  4. Position back the high-pressure discharge tube and install the bolts.
    Fig 4: Positioning Back High-Pressure Discharge Tube And Installing Bolts With Torque Specifications
    G03907504Courtesy of FORD MOTOR CO.
  5. Position the dial indicator with bracketry onto the oil pump drive and check the oil pump drive gear backlash.
    Fig 5: Position Dial Indicator With Bracketry Onto Oil Pump Drive
    G03907316Courtesy of FORD MOTOR CO.
  6. Install a new O-ring seal on the high-pressure discharge pipe.
    Fig 6: Installing New O-Ring Seal On High-Pressure Discharge Pipe
    G03907506Courtesy of FORD MOTOR CO.
  7. Install a new press-in-place gasket in the high-pressure pump cover.
    Fig 7: Installing New Press-In-Place Gasket In High-Pressure Pump Cover
    G03907821Courtesy of FORD MOTOR CO.
  8. Clean the cover mounting surface and apply sealer at the seams.
    Fig 8: Cleaning Cover Mounting Surface And Applying Sealer At Seams
    G03907507Courtesy of FORD MOTOR CO.
  9. Install the high-pressure pump cover and bolts.
    Fig 9: Installing High-Pressure Pump Cover And Bolts With Torque Specifications
    G03907508Courtesy of FORD MOTOR CO.
  10. Install the turbocharger heat shield.
    Fig 10: Turbocharger Heat Shield Bolts With Torque Specification
    G03887341Courtesy of FORD MOTOR CO.
  11. Release and position the turbocharger outlet pipe.
    Fig 11: Releasing And Positioning Turbocharger Outlet Pipe
    G03907586Courtesy of FORD MOTOR CO.
  12. Install the turbocharger inlet Y-pipe. For additional information, refer to EXHAUST SYSTEM .
  13. Install the intake manifold. For additional information, refer to ENGINE - 6.0L DIESEL .