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Home >> Ford >> 2004 >> Focus SVT, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Engine - 2.0L ZETEC) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

WARNING: This page is about a different variant/trim than selected.
    NOTE: If installing the original valves, make sure the valves are installed in the position from which they were removed. Coat the valve stems with Super Premium SAE 5W-20 Motor Oil or equivalent meeting Ford specification WSS-M2C153-H.
    Fig 1: Installing Valves
    G04034179Courtesy of FORD MOTOR CO.
  1. Install the valves.
    2. NOTE: Use the seal protector provided with the replacement kit to prevent damage to the valve stem seals.
    Fig 2: Installing Valve Stem Seals Onto Cylinder Head Valve Guides
    G04034180Courtesy of FORD MOTOR CO.
  2. Lubricate valve and guides with Super Premium SAE 5W-20 Motor Oil or equivalent meeting Ford specification WSS-M2C153-H and using the special tool install the valve stem seals onto the cylinder head valve guides.
  3. Place the valve spring in position over the valve and install the valve spring retainer.
  4. Using the special tools, compress the valve spring and install the valve spring retainer keys.
    • Remove the special tools.
    Fig 3: Using Special Tools, Compressing Valve Spring And Installing Valve Spring Retainer Keys
    G04034181Courtesy of FORD MOTOR CO.
  5. Install the CHT sensor.
    Fig 4: Installing CHT Sensor
    G04034182Courtesy of FORD MOTOR CO.
  6. Install the front lifting eye.
    Fig 5: Installing Front Lifting Eye
    G04034183Courtesy of FORD MOTOR CO.
  7. Install the rear lifting eye.
    Fig 6: Installing Rear Lifting Eye
    G04034184Courtesy of FORD MOTOR CO.
  8. Install the bracket.
    Fig 7: Installing Bracket
    G04034185Courtesy of FORD MOTOR CO.
  9. Install the timing belt inner cover.
    Fig 8: Installing Timing Belt Inner Cover
    G04034186Courtesy of FORD MOTOR CO.
    10. NOTE: Do not tighten the timing belt tensioner retaining bolt at this stage.
    Fig 9: Installing Timing Belt Tensioner And Idler Pulley
    G04034187Courtesy of FORD MOTOR CO.
  10. Install the timing belt tensioner and the idler pulley.
    1. Timing belt tensioner.
    2. Idler pulley
  11. Install the exhaust manifold.
    Fig 10: Installing Exhaust Manifold
    G04034188Courtesy of FORD MOTOR CO.
  12. Install the intake manifold.
    Fig 11: Installing Intake Manifold
    G04034189Courtesy of FORD MOTOR CO.
  13. Install the electronic ignition (EI) coil pack.
    Fig 12: Installing Electronic Ignition (EI) Coil Pack
    G04034190Courtesy of FORD MOTOR CO.
  14. Install the camshaft position sensor.
    Fig 13: Installing Camshaft Position Sensor
    G04034191Courtesy of FORD MOTOR CO.
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