Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Ford >> 2004 >> Explorer 4.6 W, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 287 (HVAC System - Climate Control System) >> Diagnosis And Testing >> Climate Control System >> Inspection and Verification

Inspection and Verification

WARNING: This page is about a different car, the 2003 Mercury Mountaineer and 2003 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify the customer concern by operating the climate control system to duplicate the condition.
  2. Visually inspect for obvious signs of mechanical or electrical damage.
    Fig 1: Identifying Visual Inspection Chart
    G01271232Courtesy of FORD MOTOR CO.
  3. As pinpoint tests and measurements are being carried out, be sure to inspect for any disconnected, loose-fitting, or incorrectly installed component, module and in-line electrical connectors and pins.
  4. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  5. If the cause is not visually evident, connect a diagnostic tool to the data link connector and select the vehicle to be tested from the diagnostic tool menu. If the diagnostic tool does not communicate with the vehicle:
    • check that the program card is correctly installed.
    • check the connections to the vehicle.
    • check the ignition switch position.
  6. If the diagnostic tool still does not communicate with the vehicle, Refer to Diagnostic tool operating manual.
  7. Carry out the DATA LINK DIAGNOSTICS test. If the diagnostic tool responds with:
    • SCP+, SCP- or UBP circuits fault = ALL ECUS NO RESP/NOT EQUIP, refer to MODULE COMMUNICATIONS NETWORK to diagnose the network concern.
    • If the powertrain control module (PCM) is not listed for a communication concern, turn the A/C controls to OFF and execute self-test diagnostics for the PCM.
    • If the DATC module is not listed for a communication concern, execute self- test diagnostics for the DATC module.
  8. If any PCM or DATC DTCs are retrieved, and are related to the concern, go to DIAGNOSTIC TROUBLE CODE INDEX  to continue diagnostics.
  9. If no DTCs related to the concern are retrieved, GO to SYMPTOM CHART  to continue diagnostics.
  10. If the dual automatic temperature control module cannot be accessed by the diagnostic tool, GO to Pinpoint Test F.