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Pump & Intermediate Clutch Piston: Assembly

  1. Using the special tool, install the front pump seal assembly.
    Fig 1: Identifying Front Pump Fluid Seal Installer & Front Pump Seal
    G01940452Courtesy of FORD MOTOR CO.
  2. Install the clutch piston seals.
    1. Install the intermediate clutch piston outer seal.
    2. Install the intermediate clutch piston inner seal.
    Fig 2: Identifying Intermediate Clutch Piston Inner & Outer Seal
    G01940453Courtesy of FORD MOTOR CO.
    3. NOTE: Coat the intermediate clutch piston outer seal, inner seal and pump body with petroleum jelly.
    Fig 3: Identifying Intermediate Clutch Piston & Piston Seal Protector
    G01940454Courtesy of FORD MOTOR CO.
  3. Install the intermediate clutch piston into the special tool.
  4. Using the special tool, install the intermediate clutch piston.
    1. Position the intermediate clutch piston and the special tool onto the pump body.
    2. Push the intermediate clutch piston to the bottom of the pump body bore, exerting even pressure and remove the special tool.
    Fig 4: Installing Intermediate Clutch Piston
    G01940455Courtesy of FORD MOTOR CO.
    5. CAUTION: The piston bleed hole must be located at 12 o'clock position (towards the top of the transmission). Shift problems may occur if installed incorrectly.
    NOTE: The piston bleed hole is the only round hole in the pump body.
    Fig 5: Identifying Piston Bleed Hole
    G01940456Courtesy of FORD MOTOR CO.
  5. Locate the piston bleed hole.
  6. Install by snapping the spring retainer assembly on pump body.
    Fig 6: Installing Spring Retainer Assembly
    G01940457Courtesy of FORD MOTOR CO.
    7. NOTE: The flats on the inner fluid pump gear have steps that must face the pump body or damage will result.
    Fig 7: Identifying Inner & Outer Fluid Pump Gerotor Gears
    G01940458Courtesy of FORD MOTOR CO.
  7. Install the inner and outer fluid pump gerotor gears.
    8. NOTE: The reverse clutch cylinder seal rings are larger than the forward clutch cylinder seals.
    Fig 8: Identifying Seal Rings
    G01940459Courtesy of FORD MOTOR CO.
  8. Install the seal rings.
  9. Install a new front pump seal.
    Fig 9: Identifying Front Pump Seal
    G01940460Courtesy of FORD MOTOR CO.
  10. Assemble the front pump.
    1. Position the pump support to the pump body assembly.
    2. Install the bolts.
    Fig 10: Tightening Front Pump Bolts
    G01940461Courtesy of FORD MOTOR CO.
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