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Sun Gear Shell Assembly: Disassembly

  1. Place assembly on bench with overdrive drum assembly facing down. Remove sun gear and shell assembly. Remove thrust bearing No. 11, intermediate clutch hub and thrust bearing No. 10. See Fig 1 .
  2. Place assembly on bench with intermediate clutch facing downward and remove overdrive drum and one-way clutch assembly. Remove thrust washer No. 6. Remove forward clutch assembly by prying up on each side with 2 screwdrivers. Pry evenly and do not locate screwdriver ends on or near forward clutch check ball.
  3. Direct clutch hub "O" rings retain forward clutch assembly on direct clutch hub. Remove direct clutch hub "O" rings after removing forward clutch assembly from direct clutch hub. Remove direct one-way clutch and thrust washer No. 7. Remove direct one-way clutch outer race and one-way clutch.
Fig 1: Exploded View Of Sun Gear & Shell Assembly
G94B38423Courtesy of FORD MOTOR CO.
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