Turbocharger - 2.2L PFI Turbo: Removal
- Disconnect negative battery cable. Drain cooling system. Disconnect throttle body inlet tube from turbocharger. Remove heat shields from exhaust manifold and turbocharger assembly.
- Disconnect O2 sensor electrical connector (if necessary). Disconnect oil feed and return lines from turbocharger. Disconnect coolant inlet and return hose from turbocharger.
- Remove EGR tube from exhaust manifold. Disconnect turbo boost control solenoid. Remove mounting bolt from turbocharger retaining bracket located under the turbocharger. Remove O2 sensor (if necessary).
- Remove converter inlet pipe from turbocharger joint pipe. Remove exhaust manifold and turbocharger as an assembly. Separate exhaust manifold, turbocharger-to-converter inlet pipe, joint pipe and heat shield assembly from turbocharger.
Courtesy of FORD MOTOR CO.