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Pinion Housing Assembly

WARNING: This page is about a different car, the 2021 Chrysler 300. However, it is still accessible from the selected car via links, so may be relevant.
GC0081441Courtesy of CHRYSLER GROUP, LLC
  1. Using the Handle Driver (special tool #C-4171, Driver Handle, Universal) (2) and the Bearing Cup Installer (special tool #D-129, Installer, Bearing Cup) (1), press the NEW  pinion head bearing cup (3) in the pinion gear housing.
    GC0081442Courtesy of CHRYSLER GROUP, LLC
  2. Using the Driver Handle (special tool #C-4171, Driver Handle, Universal) (1) and Installer (special tool #D-130, Installer, Bearing Cup) (2), press the NEW  pinion tail bearing cup in the pinion gear housing.
    GC0081443Courtesy of CHRYSLER GROUP, LLC
  3. Using the Bearing Installer (special tool #L-4507, Installer, Bearing), install the NEW  pinion head bearing.
    GC0081426Courtesy of CHRYSLER GROUP, LLC
  4. Install the pinion bearing select spacer (1) removed upon disassembly. Spacer thickness will be measured/verified at end of assembly.
    GC0081444Courtesy of CHRYSLER GROUP, LLC
  5. Install the pinion gear/bearing assembly into pinion housing. Using the Bearing Installer (special tool #L-4507, Installer, Bearing) (1), and press the NEW  pinion tail bearing (2) on the shaft.
    GC0081445Courtesy of CHRYSLER GROUP, LLC
  6. Using the Seal Installer (special tool #9677, Installer, Seal) (1), install the NEW  pinion seal.
    GC0081446Courtesy of CHRYSLER GROUP, LLC
  7. Using the Bearing Installer (special tool #L-4507, Installer, Bearing) (1), install the pinion flange (2) until it bottoms.
    GC0094989Courtesy of CHRYSLER GROUP, LLC
  8. Using the Spanner Wrench (special tool #6958, Wrench, Spanner) (2), install pinion flange nut and torque to 475 N. m (350 ft. lbs.).
    GC0081416Courtesy of CHRYSLER GROUP, LLC
  9. Measure the pinion housing assembly rotating torque (1). Rotating torque should be within 1.3 - 2.6 N. m (12 - 23 in. lbs.).
    GC0081447Courtesy of CHRYSLER GROUP, LLC
  10. If rotating torque is lower than this range, disassemble pinion housing, measure and install a slightly thinner spacer (1), reassemble and reverify. If rotating torque is higher than this range, disassemble pinion housing, install a slightly thicker spacer, reassemble and reverify rotating torque.
  11. Select the pinion depth shim required for this axle assembly. Refer to ADJUSTMENTS .