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Tr6060 Manual Transmission (Service Information): Disassembly: MAINSHAFT

GC0135866Courtesy of CHRYSLER GROUP, LLC
  1. Position Puller (special tool #C-293-PA, Puller, Press) (1) and Adapters (special tool #C-293-47, Block Set, Puller) (2) on mainshaft bearing. Place Button (special tool #10027, Button, Press) in end of mainshaft.
    GC0135867Courtesy of CHRYSLER GROUP, LLC
  2. Remove sixth gear (1) and mainshaft bearing (2) with Puller (special tool #C-293-PA, Puller, Press), Adapters (special tool #C-293-47, Block Set, Puller), Button (special tool #10027, Button, Press) and a press.
    GC0135868Courtesy of CHRYSLER GROUP, LLC
  3. Remove first gear (1) from mainshaft (2).
    GC0135869Courtesy of CHRYSLER GROUP, LLC
  4. Remove first gear bearing (1) from mainshaft (2).
    GC0135870Courtesy of CHRYSLER GROUP, LLC
  5. Remove first gear synchronizer rings (1) from 1-2 synchronizer hub (2).
    GC0135871Courtesy of CHRYSLER GROUP, LLC
  6. Remove 1-2 synchronizer hub split ring retainer (1) from split rings (2).
    GC0135872Courtesy of CHRYSLER GROUP, LLC
  7. Remove 1-2 synchronizer hub split rings (1) from mainshaft (2).
    GC0135873Courtesy of CHRYSLER GROUP, LLC
  8. Remove 1-2 synchronizer hub sleeve (1) and detents (2).
    GC0135874Courtesy of CHRYSLER GROUP, LLC
  9. Remove 1-2 synchronizer hub (1) from mainshaft. If necessary, insert a screw driver into the detent recess and pry upward.
    GC0135875Courtesy of CHRYSLER GROUP, LLC
  10. Remove second gear, black carbon, synchronizer rings (1) from second gear (2).
    GC0135876Courtesy of CHRYSLER GROUP, LLC
  11. Remove second gear (1) from mainshaft.
    GC0135877Courtesy of CHRYSLER GROUP, LLC
  12. Remove second gear bearing spacer (1) from mainshaft (2).
    GC0135878Courtesy of CHRYSLER GROUP, LLC
  13. Remove second gear bearing (1) from mainshaft (2).
    GC0135880Courtesy of CHRYSLER GROUP, LLC
  14. Remove 3-4 synchronizer sleeve (1) from 3-4 synchronizer hub (2).
    GC0135881Courtesy of CHRYSLER GROUP, LLC
  15. Remove 3-4 synchronizer detents (1) from 3-4 synchronizer hub (2).
    GC0135882Courtesy of CHRYSLER GROUP, LLC
  16. Remove 3-4 synchronizer hub (1) snap ring (2) from mainshaft.
    GC0135883Courtesy of CHRYSLER GROUP, LLC
  17. Remove 3-4 synchronizer hub (1) from mainshaft (2).
    GC0135884Courtesy of CHRYSLER GROUP, LLC
  18. Remove third gear synchronizer rings (1) from third gear (2).
    GC0135885Courtesy of CHRYSLER GROUP, LLC
  19. Remove third gear (1) from mainshaft (2).
    GC0135886Courtesy of CHRYSLER GROUP, LLC
  20. Remove third gear bearing spacer (1) from mainshaft (2).
    GC0135887Courtesy of CHRYSLER GROUP, LLC
  21. Remove third gear bearing (1) from mainshaft (2).