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Tr6060 Manual Transmission (Service Information): Installation: Installation

Fig 1: Transmission & Transmission Jack
GC0156670Courtesy of CHRYSLER GROUP, LLC
  1. While guiding the transmission around obstacles, lift the transmission into the underbody tunnel until it aligns with the opening in the bellhousing.
  2. Slide transmission into the clutch until it is seated against the bellhousing.
    Fig 2: Transmission Bell Housing & Bolts
    GC0156523Courtesy of CHRYSLER GROUP, LLC
  3. Install the transmission bolts (2 and 3) and tighten them to 40 N.m (30 ft-lbs).
  4. Connect the transmission harness connectors.
  5. Using a crowfoot wrench, Install the shift handle on the shift tower.
    Fig 3: Transmission Crossmember & Mount Bolts/Nuts
    GC0157451Courtesy of CHRYSLER GROUP, LLC
  6. Place the rear crossmember in position under the rear transmission mount.
  7. Loosely install the bolts (2) to hold the crossmember to the rear transmission mount.
  8. Install the bolts (1) to hold the crossmember to the frame. Tighten the bolts to 33 N.m (24 ft-lbs)
  9. Tighten the crossmember adjustment nuts (3) to 33 N.m (24 ft-lbs)
  10. Tighten the crossmember the transmission mount bolts (2) to 40 N.m (29 ft-lbs)
    Fig 4: Clutch Hydraulic Line Coupling, Cap-Plug, Slave Cylinder Tube & Clip,
    GC0156777Courtesy of CHRYSLER GROUP, LLC
  11. Connect the hydraulic clutch quick connector (3) to the clutch release bearing (1).
  12. Install the propeller shaft. Refer to INSTALLATION .
    Fig 5: Fill Plug
    GC0135816Courtesy of CHRYSLER GROUP, LLC
  13. Fill the transmission to specifications. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
  14. Install the belly pan. Refer to BELLY PAN, INSTALLATION .
  15. Connect the battery power source.