Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Dodge and Ram >> 2009 >> Durango Base, 3.7 K >> Repair and Diagnosis >> Engine Performance >> System >> DTCS P0591 To P0685 >> P0592-Speed Control Switch 2 Circuit Low >> Diagnostic Test

Diagnostic Test

  1. ACTIVE DTC 
    1. Start the engine and allow it to idle for at least 60 seconds.
      WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result in possible serious or fatal injury.
      NOTE: It may be necessary to test drive the vehicle and operate the speed control in order for this DTC to set.
    2. With the scan tool, select View DTCs.

      Is the DTC active at this time?

      Yes 

      • Go to step  2

      No 

  2. SPEED CONTROL ON/OFF SWITCH 
    1. With the scan tool, monitor the Speed Control Switch voltage.
    2. Disconnect the Speed Control On/Off Switch harness connector.

      Did the voltage change to greater than 4.7 Volts?

      Yes 

      No 

      • Go to step  3
  3. SPEED CONTROL RESUME/ACCEL SWITCH 
    1. With the scan tool, monitor the Speed Control Switch voltage.
    2. Disconnect the Speed Control Resume/Accel Switch harness connector.

      Did the voltage change to greater than 4.7 Volts?

      Yes 

      No 

      • Go to step  4
  4. CLOCKSPRING 
    1. Turn the ignition off.
    2. Disconnect the C1 Clockspring harness connector in accordance with the Service Information.
    3. Ignition on, engine not running.
    4. With the scan tool, read the S/C Switch voltage.

      Did the S/C Switch Volts change to 5 Volts?

      Yes 

      No 

      • Go to step  5
  5. (V38) S/C SWITCH NO. 2 SIGNAL CIRCUIT SHORTED TO GROUND 
    Fig 1: Measuring Resistance Between Ground And S/C Switch Signal Circuit In Speed Control Harness Connector
    GC0090891Courtesy of CHRYSLER LLC
    1. Turn the ignition off.
    2. Connect the Clockspring harness connectors in accordance with the Service Information.
    3. Disconnect the C3 PCM harness connector.
      CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install PCM Pinout Box 8815 to perform diagnosis.
    4. Measure the resistance between ground and the (V38) S/C Switch No. 2 Signal circuit to the appropriate terminal of special tool #8815.

      Is the resistance below 100 Ohms?

      Yes 

      No 

      • Go to step  6
  6. (V38) S/C SWITCH NO. 2 SIGNAL CIRCUIT SHORTED TO THE (V937) S/C SWITCH RETURN CIRCUIT 
    Fig 2: Measuring Resistance Between S/C Switch Signal Circuit And S/C Switch Return Circuit In Speed Control Harness Connector
    GC0090889Courtesy of CHRYSLER LLC
    1. Measure the resistance between the (V937) S/C Switch Return circuit and the (V38) S/C Switch No. 2 Signal circuit in the Speed Control Switch.

      Is the resistance below 5 Ohms?

      Yes 

      No 

      • Go to step  7
  7. SPEED CONTROL SWITCH VOLTAGE VALUES 
    CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install PCM Pinout Box 8815 and PCM Pinout Box Adapter 8815-1 to perform diagnosis.
    1. Install Miller Special Tool #8815-1 on the C3 PCM harness connector.
    2. Connect the S/C Switch harness connectors.
    3. Connect the Clockspring harness connectors.
    4. Turn the ignition on.
    5. With the scan tool, monitor the S/C Switch voltage readings.
    6. Using a voltmeter check the voltage on the (V37) S/C Switch No. 1 Signal circuit and the (V38) S/C Switch No. 2 signal circuit at the appropriate terminals of the special tool #8815.
    7. Monitor the voltmeter.
    8. With the scan tool, monitor the S/C Switch voltage readings.
    9. Compare the voltage readings on the voltmeter to what the scan tool displayed.
    SWITCH POSITION  SWITCH No. 1 VOLTAGE VALUE  SWITCH No. 2 VOLTAGE VALUE 
    NO SWITCHES PRESSED 4.31 to 4.78 Volts 4.31 to 4.78 Volts
    ON/OFF PRESSED 0.59 and 1.13 Volts 3.53 and 3.92 Volts
    RES/ACCEL PRESSED 3.88 to 4.17 Volts 2.04 to 2.47 Volts
    SET PRESSED 3.16 to 3.56 Volts 1.17 to 1.56 Volts
    COAST PRESSED 2.57 to 2.94 Volts 0.77 to 1.09 Volts
    CANCEL PRESSED 1.59 to 1.99 Volts 2.84 to 3.25 Volts
  8. POWERTRAIN CONTROL MODULE (PCM) 
    1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Speed Control Switch and the Powertrain Control Module (PCM).
    2. Look for any chafed, pierced, pinched, or partially broken wires.
    3. Look for broken, bent, pushed out or corroded terminals. Verify there is good pin to terminal contact in the Switch and PCM connectors.
    4. Refer to any Technical Service Bulletins (TSBs) that may apply.

      Were there any problems found?

      Yes 

      No