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Fuel Injectors: Installation

  1. Place a new "O" ring on injector cap. New injector has new upper and lower "O" ring already installed. Apply a light coating of clean engine oil on "O" rings.
  2. Place assembly in pod, and align injector wiring terminals with injector cap fastener hole. See Fig 1. Install injector cap with locating notch aligned with locating lobe on injector.
  3. Push down on cap to ensure good seal. Rotate cap and injector to line up attachment hole. Install Torx screw and tighten to 35-45 INCH lbs. (4-5 N.m). Reconnect negative battery cable. Pressure test system for leaks. Reinstall air cleaner assembly.
Fig 1: Installing Fuel Injector (All Models)
G90B15603Courtesy of CHRYSLER CORP.