Mike's Workshop Manuals: Service manuals for every vehicle
Home >> Chrysler >> 2009 >> Sebring Base, 2D Convertible, ED3 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (3.5L Engine (Service Information)) >> Installation >> Install

Section 2 (3.5L Engine (Service Information)): Installation: Install

WARNING: This page is about a different variant/trim than selected.
  1. Install the engine and support it with a suitable lifting device or support fixture.
  2. Install ground strap to the hood and position the hood back.
    Fig 1: RIGHT MOUNT V6
    GC0121735Courtesy of CHRYSLER LLC
  3. Install 3 right engine mount bolts.
  4. Install the transmission. Refer to Transmission and Transfer Case/Automatic - 62TE - Installation .
  5. Disconnect the lifting chains from engine lift.
  6. Remove the engine lifting chains.
  7. Remove lift/support brackets 8534-7 and 8534-8 from the engine.
    Fig 2: 3.5L POWER STEERING LINES
    GC0121734Courtesy of CHRYSLER LLC
  8. Install the power steering pressure (1) and supply hoses (2) to the power steering pump (3).
  9. Install the fan module. Refer to Cooling/Engine/FAN, Cooling - Installation .
  10. Install starter motor and dust shield, connect starter motor electrical connectors. Refer to Electrical - Engine Systems/Starting/STARTER - Installation .
    Fig 3: 3.5L HEATER CORE RETURN
    GC0121728Courtesy of CHRYSLER LLC
  11. Install the lower coolant hose (1).
  12. Install the front maniverter. See Engine/Manifolds/MANIFOLD, Exhaust - Installation .
    Fig 4: A/C Discharge Line-Condenser
    GC0084690Courtesy of CHRYSLER LLC
  13. Install the A/C discharge line (3) to the condenser (4).
  14. Connect the A/C pressure transducer harness connector (1).
    Fig 5: A/C Discharge Line-Compressor
    GC0121733Courtesy of CHRYSLER LLC
  15. Connect both A/C lines (1 AND 2) to the A/C compressor (3).
    Fig 6: 3.5L Upper Radiator Hose & Thermostat Housing
    GC0121732Courtesy of CHRYSLER LLC
  16. Connect the upper radiator hose to the thermostat housing.
    Fig 7: COOLANT RECOVERY CONTAINER - PRESSURE SYSTEM
    GC0120878Courtesy of CHRYSLER LLC
  17. Connect the coolant reservoir overflow hose (2) to the coolant bottle (4).
    Fig 8: 3.5L HEATER CORE SUPPLY
    GC0121731Courtesy of CHRYSLER LLC
  18. Connect the heater core supply hose (1) to the intake manifold outlet (2).
    Fig 9: PCM CONNECTORS
    GC0121730Courtesy of CHRYSLER LLC
  19. Connect the 2 PCM harness connectors (1).
    Fig 10: Identifying Positive Cable Retaining Nut & Cable
    GC0120967Courtesy of CHRYSLER LLC
  20. Connect the positive and negative auxiliary battery post cables.
    Fig 11: CKP SENSOR
    GC0121729Courtesy of CHRYSLER LLC
  21. Install the crankshaft position sensor (3).
  22. Install the crankshaft position sensor hold down bolt (1).
  23. Connect the crankshaft position sensor harness connector (2).
  24. Raise the vehicle.
    Fig 12: FRONT SPLASH SHIELDS
    GC0121725Courtesy of CHRYSLER LLC
  25. Install the left front splash shield.
  26. Install the left front half shaft. Refer to Differential and Driveline/Half Shaft - Installation .
    Fig 13: FRONT MOUNT THROUGH BOLT
    GC0121727Courtesy of CHRYSLER LLC
  27. Install the front engine mount bracket (2). See Engine/Engine Mounting/INSULATOR, Engine Mount - Installation .
    Fig 14: Push Pins - Front Lower Fascia
    GC0121726Courtesy of CHRYSLER LLC
  28. Install the front closeout panel.
  29. Install the left forward splash shield.
  30. Install the right forward splash shield.
  31. Install the rear maniverter. See Engine/Manifolds/MANIFOLD, Exhaust - Installation .
  32. Install the left half shaft. Refer to Differential and Driveline/Half Shaft - Installation .
  33. Install the cross under pipe. Refer to Exhaust System/PIPE, Exhaust Crossunder - Installation .
    Fig 15: TRANS CROSSMEMBER
    GC0121724Courtesy of CHRYSLER LLC
  34. Install the center brace (1). Refer to Frame and Bumpers/Frame/CROSSMEMBER - Installation .
    Fig 16: 3.5L EXTENSION PIPE REMOVAL/INSTALLATION
    GC0121723Courtesy of CHRYSLER LLC
  35. Install the exhaust extension pipe (1) and gasket (2) to the crossunder pipe (3).
    Fig 17: BELLY PAN
    GC0121722Courtesy of CHRYSLER LLC
  36. Install the belly pan (2) and the 12 belly pan fasteners (1).
    Fig 18: Disconnecting/Reconnecting Fuel Line
    GC0121720Courtesy of CHRYSLER LLC
  37. Lower the vehicle.
  38. Connect the fuel line to the fuel rail.
    Fig 19: INTAKE RETAINER VIEW
    GC0121721Courtesy of CHRYSLER LLC
  39. Install the Upper intake manifold. See Engine/Manifolds/MANIFOLD, Intake - Installation .
    Fig 20: HOUSING - AIR CLEANER
    GC0121034Courtesy of CHRYSLER LLC
  40. Install the air filter housing. See Engine/Air Intake System/BODY, Air Cleaner - Installation .
    Fig 21: BATTERY CABLE
    GC0121719Courtesy of CHRYSLER LLC
  41. Connect negative battery cable (1). Refer to Electrical - Engine Systems/Battery System - Standard Procedure .
  42. Charge the refrigerant system. Refer to Heating and Air Conditioning/Plumbing - Standard Procedure .
  43. Fill the cooling system. Refer to Cooling - Standard Procedure .
  44. Install the engine cover.
    NOTE: The Cam/Crank Variation Relearn procedure must be performed anytime there has been a repair/replacement made to a powertrain system, for example: flywheel, valvetrain, camshaft and/or crankshaft sensors or components. Refer to DTC-Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure .
scientia non olet · About Mike's Workshop Manuals