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EGR Valve

Fig 1: Identifying Intake Manifold & Components
GC0061103Courtesy of CHRYSLER LLC
  1. Inspect EGR and intake manifold flap motor o-rings (6, 8) for damage. Replace as necessary.
  2. Install EGR valve (7) to intake manifold. Torque retaining bolts to 10 N.m (88 lbs.in.).
  3. Install intake manifold flap motor (5) to EGR valve (7). Torque retaining bolts to 10 N.m (88 lbs.in.).
  4. Inspect EGR pipe gasket (4) for damage, replace as necessary.
  5. Connect EGR pipe (3) to EGR valve. Torque retaining bolts to 20 N.m (177 lbs.in.).
  6. Connect EGR valve vacuum line.
    Fig 2: View Of Engine Cover
    GC0061104Courtesy of CHRYSLER LLC
  7. Install engine cover. Refer to appropriate Engine SERVICE INFORMATION article.
  8. Connect negative battery cable.
  9. Install air inlet duct (3).