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Coolant Outlet Connector - 2.7L: Installation

WARNING: This page is about a different car, the 2003 Dodge Intrepid, 2003 Chrysler Intrepid, 2003 Chrysler Concorde, and 2003 Chrysler 300M. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean sealing surfaces. Inspect gaskets for tears and cuts. Replace as necessary.
  2. Install outlet connector and tighten bolts to 12 N.m (105 in. lbs.) (Figure ).
  3. Inspect and replace heater supply tube O-ring as necessary.
  4. Lubricate O-ring and insert heater tube assembly into outlet connector. Tighten screws to 3 N.m (30 in. lbs.).
  5. Install upper intake manifold.
  6. Fill cooling system.
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