Removal Procedure
- Drain the transmission fluid. Transmission Fluid Drain and Fill
- Remove the transfer case bracket. Transfer Case Bracket Replacement
- Remove the exhaust front muffler. Exhaust Front Muffler with Exhaust Aftertreatment Replacement (LFY)
- Disconnect the two piece propeller shaft from the transfer case. Two-Piece Propeller Shaft Replacement
Remove the front transmission mount through bolt. Transmission Mount Replacement (Front)
- Remove the transmission mount strut bracket. Transmission Mount Strut Bracket Replacement (All Wheel Drive)
- Disconnect the shift actuator electrical connector.
Remove the transmission to transfer case bolt (1).
- Support the transfer case with a suitable jack, and secure with suitable straps.
Remove the transfer case-to-transmission bolt (1).
Disconnect the transfer case vent hose (1) from the transfer case (2).
Remove the remaining transfer case-to-transmission bolts (1).
- Separate the transfer case (2) from the transmission and remove the transfer case.
- NOTE:
Ensure the power transfer unit interface O-ring seal is removed and a NEW seal is installed when the original transfer case will be re-installed.
If necessary, remove the power transfer unit interface O-ring seal (1).