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Home >> Chevrolet >> 2023 >> Traverse LS, FWD >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Power Transfer Unit - GKN 761 >> Repair Instructions - On Vehicle >> Power Transfer Unit Case Replacement >> Removal Procedure

Removal Procedure

  1. Drain the transmission fluid. Transmission Fluid Drain and Fill
  2. Remove the transfer case bracket. Transfer Case Bracket Replacement 
  3. Remove the exhaust front muffler. Exhaust Front Muffler with Exhaust Aftertreatment Replacement (LFY)
  4. Disconnect the two piece propeller shaft from the transfer case. Two-Piece Propeller Shaft Replacement
  5. GM4707737Courtesy of GENERAL MOTORS COMPANY

    Remove the front transmission mount through bolt. Transmission Mount Replacement (Front)

  6. Remove the transmission mount strut bracket. Transmission Mount Strut Bracket Replacement (All Wheel Drive)
  7. Disconnect the shift actuator electrical connector.
  8. GM4870059Courtesy of GENERAL MOTORS COMPANY

    Remove the transmission to transfer case bolt (1).

  9. Support the transfer case with a suitable jack, and secure with suitable straps.
  10. GM5041039Courtesy of GENERAL MOTORS COMPANY

    Remove the transfer case-to-transmission bolt (1).

  11. GM5041864Courtesy of GENERAL MOTORS COMPANY

    Disconnect the transfer case vent hose (1) from the transfer case (2).

  12. GM5041045Courtesy of GENERAL MOTORS COMPANY

    Remove the remaining transfer case-to-transmission bolts (1).

  13. Separate the transfer case (2) from the transmission and remove the transfer case.
  14. GM4702659Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Ensure the power transfer unit interface O-ring seal is removed and a NEW seal is installed when the original transfer case will be re-installed.

    If necessary, remove the power transfer unit interface O-ring seal (1).