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Home >> Chevrolet >> 2018 >> Express 2500 Base, Van Cargo Extended, 2.8L Eng VIN 1 >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.8L (LWN) Diesel - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure

Installation Procedure

  1. GM4601719Courtesy of GENERAL MOTORS COMPANY

    Place a suitable adjustable jack under the fuel tank.

  2. Use a suitable strap to strap fuel tank to jack.
  3. Partially raise the fuel tank to connect the fuel tank fuel pump module connector.
  4. Fuel Tank (1) - Install
  5. GM4601717Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Strap (2) - Install [2x]

    6. CAUTION:

    Refer to Fastener Caution .

  6. Fuel Tank Strap Bolt (1) - Install and tighten [2x] 30 N.m (22 lb ft)
  7. Remove strap holding fuel tank to jack.
  8. GM4601716Courtesy of GENERAL MOTORS COMPANY

    Fuel Return Pipe (3) - Connect - Plastic Collar Quick Connect Fitting Service 

  9. Fuel Feed Pipe (2) - Connect - Plastic Collar Quick Connect Fitting Service 
  10. Auxiliary Fuel Feed and Return Pipe (1) - Connect - Plastic Collar Quick Connect Fitting Service 
  11. GM4601714Courtesy of GENERAL MOTORS COMPANY

    Fuel Tank Filler Hose (3) - Install

  12. Fuel Tank Filler Hose Clamp (2) - Install and tighten to 4 N.m (35 lb in)
  13. Fuel Tank Filler Vent Hose (1) - Connect - Plastic Collar Quick Connect Fitting Service 
  14. Refill the fuel tank.
  15. Inspect for fuel leaks.
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