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Home >> Chevrolet >> 2016 >> Volt LT >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 1.5L (L3A) - Repair Instructions >> Repair Instructions >> Exhaust Gas Recirculation Cooler Outlet Pipe Replacement >> Removal Procedure

Removal Procedure

  1. Remove Dash Upper Extension Panel Opening Cover. Refer to Dash Upper Extension Panel Opening Cover Replacement
  2. Remove Air Cleaner Outlet Duct. Refer to Air Cleaner Outlet Duct Replacement 
  3. Remove Water Outlet. Refer to Water Outlet Replacement
  4. Remove Three-Way Catalytic Converter. Refer to Three-Way Catalytic Converter Replacement
    5. Fig 1: EGR Temperature Sensor - Position 2, EGR Cooler And Bolts
    GM4091535Courtesy of GENERAL MOTORS COMPANY
  5. Remove the exhaust gas recirculation temperature sensor - position 2 (2).
  6. Remove Exhaust Gas Recirculation Cooler Bolt (3) (Qty: 2) @ Exhaust Gas Recirculation Cooler (1)
    7. Fig 2: Exhaust Gas Recirculation Pipe Bolts
    GM4091555Courtesy of GENERAL MOTORS COMPANY
  7. Remove Exhaust Gas Recirculation Pipe Bolt (1) (Qty: 2)
    8. Fig 3: Exhaust Gas Recirculation Cooler Outlet Pipe And Seals
    GM4091558Courtesy of GENERAL MOTORS COMPANY
  8. Remove Exhaust Gas Recirculation Cooler Outlet Pipe (2)
  9. Remove and DISCARD Exhaust Gas Recirculation Cooler Outlet Pipe Seal (1, 3) (Qty: 2)
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