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Home >> Chevrolet >> 2016 >> Malibu Limited LS >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.5L (LCV) - Repair Instructions >> Repair Instructions >> Fuel Injection Fuel Rail Assembly Replacement >> Removal Procedure

Removal Procedure

  1. Fuel Injection Fuel Rail Noise Shield» Remove-Fuel Injection Fuel Rail Noise Shield Replacement .
  2. Fuel Feed Intermediate Pipe» Remove and DISCARD-Fuel Feed Intermediate Pipe Replacement » Remove
  3. Fuel Injection Fuel Rail Fuel Pressure Sensor» Remove and DISCARD-Fuel Injection Fuel Rail Fuel Pressure Sensor Replacement .
  4. Disconnect the electrical harness from the fuel rail harness connection.
  5. Remove the fuel rail assembly retaining bolts and upper rubber grommets.
  6. Install EN-49248  remover (1) into the outermost fuel rail assembly retaining bolt locations and tighten the studs to 22 N.m (16 lb ft).
    Fig 1: Identifying Fuel Rail Assembly Remover Studs
    GM2726738Courtesy of GENERAL MOTORS COMPANY
    CAUTION: Refer to Fastener Caution .
    NOTE: Use care to avoid contact with the fuel rail harness during special tool installation and fuel rail removal.
  7. Install EN-49248  remover (2) onto each stud and engage the hooks to the fuel rail. Install the nuts (3) retaining the remover onto the studs and tighten until snug.
  8. Using EN-49248  remover, remove the fuel rail assembly.
    Fig 2: Fuel Rail Assembly Remover
    GM2726737Courtesy of GENERAL MOTORS COMPANY
    NOTE: EN-49248  will assist in the proper removal of the fuel rail assembly. Ensure that the following conditions are met:
    • The hook of the portion of the EN-49248  remover MUST be properly seated on the underside of the fuel injection fuel rail.
    • Turn BOTH handles simultaneously, in small, even increments.
    • DO NOT twist when pulling out on the fuel rail and injector assembly.