Disassembly Procedure
- Remove the DEF supply pump module insulators.
- Note the routing of the DEF wiring jumper harness,
- Disconnect the DEF wiring jumper harness connectors from the pump (1), pressure sensor (2), and reverting valve (3).
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Remove the 3 DEF supply pump module retaining bolts (1). - Carefully lift the DEF supply pump module (2) to remove from the reservoir cover.
- Carefully remove & discard the supply pump to reservoir cover o-ring seals (1). The seals will typically remain in the reservoir cover, but may be on the underside of the supply pump.
- Wipe away any dried DEF crystallization residue from the reservoir cover supply pump ports (2).
NOTE:
After disconnecting electrical connections, protect connectors by wrapping with a suitable plastic bag and rubber band prior to removing DEF module to prevent dripping reductant fluid into connector cavities.