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Home >> Chevrolet >> 2015 >> Sonic RS, 4D Hatchback, Automatic Trans >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls/Fuel - 1.4L (LUV) - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement (Plastic Tank) >> Installation Procedure

Installation Procedure

  1. If replacing the tank, transfer the fuel pump module and the evaporative emission canister. Refer to Fuel Tank Fuel Pump Module Replacement  and Evaporative Emission Canister Replacement .
    Fig 1: Fuel Tank
    GM2551479Courtesy of GENERAL MOTORS COMPANY
  2. Transfer any additional parts as necessary.
  3. Raise the fuel tank (1).
  4. Support the fuel tank with a suitable stand.
    Fig 2: Fuel Tank Straps & Fasteners
    GM2551478Courtesy of GENERAL MOTORS COMPANY
  5. Position the fuel tank straps (2) onto the fuel tank.
  6. Install the fuel tank strap fasteners (1) and tighten to 22 N.m (16 lb ft).
    CAUTION: Refer to Fastener Caution .
  7. Connect the fuel feed pipe connector (1). Refer to Plastic Collar Quick Connect Fitting Service .
    Fig 3: Fuel Feed Pipe Connector & Evaporative Emission Pipe Connector
    GM2551477Courtesy of GENERAL MOTORS COMPANY
  8. Connect the evaporative emission pipe connector (2). Refer to Plastic Collar Quick Connect Fitting Service .
  9. Collapse the vent hose spring clamp (1) and install the vent hose.
    Fig 4: Vent Hose Spring Clamp & Hose Clamps
    GM2551476Courtesy of GENERAL MOTORS COMPANY
  10. Tighten the filler tube hose clamps (2).
  11. Connect the fuel pump harness electrical connector (3).
    Fig 5: Fuel Pump Harness Electrical Connector, Harness Cover & Fastener
    GM2495376Courtesy of GENERAL MOTORS COMPANY
  12. Install the harness cover (2) and tighten the cover fasteners (1).
  13. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .