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Home >> Chevrolet >> 2015 >> Cruze Diesel >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls And Fuel - 2.0L (LUZ) Diesel - Repair Instructions >> Repair Instructions >> Fuel Feed Pipe Replacement >> Removal Procedure

Removal Procedure

WARNING: Refer to Gasoline/Gasoline Vapors Warning .
WARNING: Always wear safety goggles when working with fuel in order to protect the eyes from fuel splash.
  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Remove the engine sight shield. Refer to Engine Sight Shield Replacement .
  3. Remove the fuel feed pipe clamp (2) by using GE-47622  hose clamp pliers.
    Fig 1: Fuel Feed Pipe Clamp And Fuel Injection Fuel Pump
    GM2190463Courtesy of GENERAL MOTORS COMPANY
  4. Remove the fuel feed pipe (3) from the fuel injection fuel pump (1).
  5. Close all connections with EN-6015  plugs.
  6. Close the connection from fuel injection pump by using EN-6368  plugs.
  7. Open the upper bulk head retainer (4) and unclip the fuel feed pipe (3).
  8. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  9. Remove and DISCARD the exhaust front hanger bracket bolt (3).
    Fig 2: Front Exhaust Hanger Bracket And Bolt
    GM2538049Courtesy of GENERAL MOTORS COMPANY
  10. Remove and DISCARD the frame reinforcement bolt (2).
  11. Loosen the drivetrain and front suspension frame bolt (1).
  12. Rotate the right frame reinforcement (1) to a position shown to get access to the fuel pipes.
    Fig 3: Right Frame Reinforcement
    GM2538051Courtesy of GENERAL MOTORS COMPANY
  13. Clip out the 2 brake pipes.
    Fig 4: Identifying Bulkhead Clip
    GM4168621Courtesy of GENERAL MOTORS COMPANY
  14. Remove the bulkhead clip (3) from the stud (4).
  15. Move the bulkhead clip (3) downwards until there is enough space to open the clip.
  16. Open the bulkhead clip (3).
    1. Move the 2 lugs (1) in direction of arrow.
    2. Open the upper part (2) of the bulkhead clip.
  17. Remove the bulkhead clip (3).
    NOTE: If the clip is damaged, it is necessary to DISCARD the clip.
  18. Open the 4 fuel pipe clips (1).
    Fig 5: Fuel Feed Pipe And Clips
    GM2191622Courtesy of GENERAL MOTORS COMPANY
  19. Disconnect the fuel feed pipe (2) from the fuel feed pipe connector (1). Refer to Plastic Collar Quick Connect Fitting Service .
    Fig 6: Disconnecting Fuel Feed Pipe And Fuel Feed Pipe Connector
    GM2028100Courtesy of GENERAL MOTORS COMPANY
  20. Close all connections with EN-6015  plugs.
  21. Remove the fuel feed pipe (2).
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