Installation Procedure
- Assemble the exhaust gas recirculation valve cooler. Refer to Exhaust Gas Recirculation Valve Cooler Assemble .
- Install the exhaust gas recirculation valve cooler (1).
- Install the 2 exhaust gas recirculation valve cooler nuts (2) and the 2 exhaust gas recirculation valve cooler bolts (3) and tighten to 25 N.m (18 lb ft).
- Install all wiring harness plugs, retainer clips and hoses:
- Install the automatic transmission wiring harness strap.
- Install the turbocharger wastegate actuator hose.
- Install the coolant air bleed hose to the thermostat housing.
- Install the vacuum hose to the power brake booster pump.
- Connect the wiring harness plug to the exhaust gas recirculation vacuum regulator valve solenoid.
- Connect the wiring harness plug to the engine coolant temperature sensor.
- Connect the heater inlet hose quick fitting.
- Connect the wiring harness plug to the exhaust gas recirculation valve.
- Install the coolant pipe to oil cooler to the exhaust gas recirculation cooler assembly.
- Install the exhaust pressure sensor pipe. Refer to Exhaust Pressure Sensor Pipe Replacement .
- Install the oil level indicator tube bolt to the exhaust gas recirculation cooler and tighten to 9 N.m (80 lb in).
- Install the charge air cooler hose to the throttle body.
- Install the exhaust gas recirculation pipe. Refer to Exhaust Pressure Sensor Pipe Replacement .
- Install the battery tray. Refer to Battery Tray Replacement .
- Install the radiator inlet hose to thermostat housing. Refer to Radiator Inlet Hose Replacement (2.0L Diesel LUZ) .
- Install the engine sight shield. Refer to Engine Sight Shield Replacement .
Fig 1: Exhaust Gas Recirculation Valve Cooler Nuts And Exhaust Gas Recirculation Valve Cooler Assembly
CAUTION:
Refer to Fastener Caution .