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Home >> Chevrolet >> 2010 >> Chevy Express G3500, Van Passenger Extended >> Repair and Diagnosis >> Brakes >> Antilock Brake System With Traction Control System & Stability Control System >> Repair Instructions >> Brake Pressure Modulator Valve Replacement (Without JL4) >> Installation Procedure

Installation Procedure

  1. Install the EBCM to the BPMV, if removed. Refer to Electronic Brake Control Module Replacement .
    Fig 1: Identifying BPMV Assembly & Bracket
    GM2001484Courtesy of GENERAL MOTORS CORP.
  2. Install the BPMV assembly (1) to the bracket.
    CAUTION: Refer to Fastener Caution .
    Fig 2: Identifying BPMV Bolt
    GM2001495Courtesy of GENERAL MOTORS CORP.
  3. Install the BPMV bolt (1) and tighten to 11 N.m (97 lb in).
    Fig 3: Identifying BPMV Bracket Bolts
    GM2001494Courtesy of GENERAL MOTORS CORP.
  4. Install the BPMV and bracket assembly to the vehicle.
  5. Install the BPMV bracket bolts (1) and tighten to 25 N.m (18 lb ft).
    Fig 4: Identifying LF Brake Pipe Fitting
    GM2001492Courtesy of GENERAL MOTORS CORP.
  6. Connect the LF brake pipe fitting (1) and tighten to 25 N.m (18 lb ft).
    Fig 5: Identifying RF Brake Pipe Fitting
    GM2001489Courtesy of GENERAL MOTORS CORP.
  7. Connect the RF brake pipe fitting (1) and tighten to 25 N.m (18 lb ft).
    Fig 6: Identifying Rear Brake Pipe Fitting
    GM2001488Courtesy of GENERAL MOTORS CORP.
  8. Connect the rear brake pipe fitting (1) and tighten to 25 N.m (18 lb ft).
    Fig 7: Identifying Rear Master Cylinder Brake Pipe Fitting
    GM2001487Courtesy of GENERAL MOTORS CORP.
  9. Connect the rear master cylinder brake pipe fitting (1) and tighten to 25 N.m (18 lb ft).
    Fig 8: Identifying Front Master Cylinder Brake Pipe Fitting
    GM2001485Courtesy of GENERAL MOTORS CORP.
  10. Connect the front master cylinder brake pipe fitting (1) and tighten to 25 N.m (18 lb ft).
  11. Install the brake modulator shield, if equipped.
  12. Install the brake modulator shield nuts and tighten to 25 N.m (18 lb ft).
  13. Install the brake modulator shield bolt and tighten to 25 N.m (18 lb ft).
  14. If equipped with AWD, install the LF suspension torsion bar. Refer to Torsion Bar and Support Assembly Replacement .
  15. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  16. Bleed the antilock brake system. Refer to Antilock Brake System Automated Bleed .