Removal Procedure
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2009 GMC Savana Special, 2009 GMC Savana Camper Special, 2009 GMC Savana, 2009 Chevrolet RV Cutaway, and 2009 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
- Remove the windshield wiper arms. Refer to Windshield Wiper Arm Replacement .
- Open the hood.
- Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement .
- Remove the windshield frame filler panel. Refer to Upper Front Fender Filler Panel Replacement .
- Remove the inside rearview mirror. Refer to Inside Rearview Mirror Replacement .
- Cover to protect the following parts from broken glass:
- The upper dash pad
- The defroster outlets and A/C outlets
- The seats
- The carpeting
- Remove the defroster vent grille. Refer to Instrument Panel Upper Trim Pad Replacement .
- Remove the windshield upper garnish moldings. Refer to Upper Pillar Garnish Molding Replacement .
- Using a sharp utility knife, carefully cut the edge of the lace (1) in order to expose the urethane adhesive bead.
- Apply a double layer of masking tape to the edge of the roof panel and A-pillars.
- Remove the lower windshield supports (1) from the plenum panel, if equipped.
- Keep the cutting edge of the tool against the window. This will allow the urethane adhesive to be separated from the window.
- Leave a base of urethane on the pinchweld flange.
- The only suitable lubrication is clear water.
- Use J 24402-A , J 39032 or equivalent in order to remove the window. See Special Tools .
- Remove the bottom of the window from the urethane adhesive using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass. Do this from inside the vehicle.
- Remove the windshield (1) from the vehicle with the aid of an assistant (2).
NOTE:
Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
WARNING:
Refer to Defroster Outlet Warning
.
WARNING:
Refer to Glass and Sheet Metal Handling Warning
.